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INSTRUCTIONS

Fig. 3. Open for Balancing

To open, push the lever to the right and 

up. To close, pull lever down.

Balancing Lever

Minimum

Flow Dial

Minimum

Flow Scale

PERCENT FL

OW

10" INLET

3. Start fans, adjust system for 100% air flow and make sys-

tem checks. (Measure static pressure across filters and

coils and at sensor for static pressure controller. Measure

supply, return and branch duct air flow.)

4. Measure air flow from each Therma-Fuser diffuser and

adjust the damper at the duct takeoff to obtain maximum

design air flow. Air flow measurement may be with a direct

reading diffuser balancing hood or air velocity meter. 

In

either case, measurements are made with all appear-

ance panels in place.

 This is because the appearance

panel affects pressure drop through the diffuser. When a

velocity meter is used to measure the discharge velocity,

the velocity is measured at the top edge of the housing.

See 

Fig. 4

.

Ak factors when the Therma-Fuser diffuser is fully open

are as follows:

Inlet Description 

Ak Factor

0.13 ft

2

0.18 ft

2

10 

0.24 ft

2

12 

0.33 ft

2

5. Return Therma-Fuser diffusers to operating condition by

pushing the balancing lever down until it latches.

Fig. 4 Measuring Velocity

 

ADJUSTING MINIMUM FLOW

Turn dial until desired minimum flow on the scale intersects 

with the lower metal piece. See 

Fig. 5

.

Fig. 5 Adjusting Miminum Flow

OPENING THE APPEARANCE PANEL

The appearance panel is attached with two latch clips on one 

side and hinges on the opposite side.
To open the appearance panel (on a Therma-Fuser diffuser 

installed in the ceiling):
1. Locate the side of the Therma-Fuser diffuser with the ther-

mostat. Using two hands, one on each side of the channel,

place your fingers above the appearance panel and firmly

pull down to disengage the clips. The appearance panel

will rotate and hang down vertically on the hinges.

See 

Fig. 2.

Fig. 2. Open Appearance Panel

To close the appearance panel: 
1. Rotate the panel upward.
2. Latch the panel by pushing the clips into the small square

holes in the channel.

To remove the appearance panel:
1. Open appearance panel as described above.
2. Rotate the appearance panel away from the latch clip

bracket to force the hinge hooks open on the panel.

3. Slightly lift the panel to remove from the hinges.
To reattach the appearance panel:
1. Hang the appearance panel on the hinges.
2. Press the hinge hooks against the panel to close around

the hinge brackets.

3. Close panel as describe above.

SYSTEM BALANCING

VAV systems are balanced for design air volume at maximum 

air flow and systems using Therma-Fuser VAV diffusers are 

no exception.When all the Therma-Fuser diffusers are set for 

maximum air flow by fully opening them, the system is really 

a constant air volume system and is balanced as a constant 

volume system. Balancing dampers are best located at the 

takeoff before the runout to the Therma-Fuser diffuser.
1. Prepare system for balancing. (Make necessary checks for

diversity, fan capacities, fan rotation, miminum outside air

requirements, duct leaks and static pressure controller

design setting. Set outside air control damper for minimum

air and return air control damper for maximum air.)

2. Open Therma-Fuser diffusers. ST-C and ST-HC.

a. Locate the side of the ST diffuser with the thermostat

and the balancing lever.

b. Push the balancing lever to the right and up. See 

Fig. 3

.

Page 2

Probe for

Velocity Meter

Appearance

Panel

Damper Disc

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