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Operating Instructions

7

WARNING

FOR YOUR SAFETY READ BEFORE LIGHTING

OPERATING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE

1.

STOP!

Read the safety information above on

this label. This appliance is equipped with an
ignition device which automatically lights the
burner. DO NOT try to light the burner by hand,

2.

Set room thermostat(s) to lowest setting. Turn the
external manual gas valve handle clockwise

“CLOSE” (valve handle shall be per-

pendicular to gas piping)

3.

Turn the service switch on the PRESTIGE con-
trol panel OFF.

4.

Remove the front jacket panel on the unit.

5.

Turn the external manual gas valve handle count-
er clockwise

to “OPEN” gas supply

(valve handle shall be parallel to gas piping).

6.

Wait five (5) minutes to clear out any gas. If you
then smell gas in the jacket enclosure or around
the unit, STOP! Follow “B” in the safety infor-
mation above. If you don’t smell gas, go to the
next step.

7.

Turn the service switch on the PRESTIGE con-
trol panel “ON”.

8.

Set room thermostat(s) to desired setting(s).

9.

The PRESTIGE control panel display will show
a sequence of numbers (0,1,2,3,4,etc.) as the left
digit. Sequence digit 3 or 4 indicates the boiler is
firing. Sequence digit 0 means there is no call for
heat (all external thermostats are satisfied)

10. If the unit will not operate with a call for heat and the

system piping is not hot, follow the

i n s t r u c t i o n s

“ To Turn Off Gas to Appliance”, below and call
your service technician or gas supplier.

11. Replace the front jacket panel. Make sure the panel is

seated firmly in place and all mounting screws are
t i g h t e n .

If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.

1.

Set the room thermostat to lowest setting.

2.

Turn the service switch on the PRESTIGE con-
trol panel to “OFF”

3.

Turn the external manual gas valve handle clock-
wise

to “CLOSE”.

A

. This appliance does not have a pilot. It is

equipped with an ignition device which automat-
ically lights the burner.

DO NOT

try to light the

burner by hand.

B. BEFORE OPERATING, smell all around the

appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air and
will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use

any phone in your building

• Immediately call your gas supplier from a

n e i g h b o r’s phone. Follow the gas supplier’s
i n s t r u c t i o n s .

• If you cannot reach your gas supplier, call the

fire department.

C. Use only your hand to turn the external manual gas

valve. Never use tools. If the valve will not turn by
hand, don’t try to repair it; call a qualified service
technician. Force or attempted repair may result in
a fire or explosion.

D. Do not use this appliance if any part has been

under water.  Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.

SECTION IV - OPERATING INSTRUCTIONS

Содержание Boiler

Страница 1: ...ds in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualif...

Страница 2: ... Maintenance 6 Month Maintenance SECTION IV Operations Instructions Page 7 SECTION V Boiler Control Display Page 8 Replacement parts Page 11 Indicates a potentially hazardous situation which if ignored can result in death serious injury or substantial property damage Indicates special instructions on installation operation or maintenance which are important to equipment but not related to personal...

Страница 3: ...ter the unit s combustion air inlet See page 2 for details The PRESTIGE is equipped with a low water cutoff device The boiler and system piping must be filled and pressurized to 15 psig prior to startup The unit will shut down if the pressure falls below 10 psig Should overheating occur or the gas supply fail to shut off DO NOT turn OFF or disconnect the elec trical supply to the pump Instead shut...

Страница 4: ...gas spillage or water leakage into the surrounding area Please read the following information If contami nating chemicals will be present near the location of the combustion air inlet the installer should pipe the combustion air inlet to another location per the PRESTIGE installation manual WARNING WARNING Potential Contaminating Products Spray cans containing chloro fluorocarbons Permanent Wave S...

Страница 5: ...tional items if combustion or performance is poor Clean heat exchanger and flue ways Remove burner assembly and clean burner head using compressed air only Once the maintenance items are completed review the service with the owner Owner Maintenance Periodically Check the area around the unit Check and remove any blockage from the combus tion air inlet and ventilation openings Check the temperature...

Страница 6: ...e pipe the combus tion air inlet piping and locate the combustion air intake away from the contaminated areas WARNING NOTICE WARNING 1 Combustible flammable materials Do not store combustible materials gasoline or other flammable vapors or liquids near the unit Remove immediately if found 2 Air contaminates Products containing chlorine or fluorine if allowed to contaminate the com bustion air will...

Страница 7: ...s leaking from the opening this indicates a dry condensate drain trap Fill the condensate trap assembly Contact a quali fied service technician to inspect the unit and condensate line and refill the condensate trap if problem persists regularly WARNING Under some circumstances the PRESTIGE may not produce enough condensate to keep the condensate trap full of liquid If the trap is not full small am...

Страница 8: ...tlet and directed to a safe place of dis posal This discharge line must be installed by a qualified service technician or heating plumbing installer in accordance with the PRESTIGE installa tion manual The discharge line must be terminated so as to eliminate possibility of severe burns or property damage should the valve discharges WARNING WARNING 2 Read the temperature display and pressure gauge ...

Страница 9: ... and call your service technician or gas supplier 11 Replace the front jacket panel Make sure the panel is seated firmly in place and all mounting screws are tighten If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 Set the room thermostat to lowest setting 2 Turn the service switch on the PRESTIGE con trol pane...

Страница 10: ...urns to this mode after 20 minutes if no keys have been pressed on the display The first character shows on left side of display the cur rent status of the boiler depending on the condition of both the boiler and the burner The last 3 characters indi cate the start temperature If the burner is blocked due to a soft lockout the dis play alternates between a 9 followed by the boiler outlet temperatu...

Страница 11: ... Note 1 This parameter is factory set to 140ºF It is important to note the control adds 46ºF to this setting therefore the actual domestic hot water setting is 140ºF 46ºF 186ºF Note 2 This parameter should not be changed from the factory setting The performance of the DHW will be affected and can become unreliable Note 3 This parameter should not be changed from the factory setting The performance...

Страница 12: ...startwithout serv ice If the heating system is left unattended in cold weather appropriate safeguards or alarms should be installed to prevent prop erty damage Boiler Freeze Protection Feature The boiler control has an freeze protection feature built in This feature monitors the boiler tempera ture and responds as follows when no call for heat is present 45ºF Boiler circulator is ON 37ºF Boiler ci...

Страница 13: ...splay Back Panel 3 PSJKT01B Connection Flange Panel 4 PSJKT02B Base Panel 5 PSJKT01F Front Jacket Panel 6 PSJKT01R Rear Jacket Panel 7 PSJKT01S Side Jacket Panel Left and Right 8 PSJKT01T Top Jacket Panel Front 9 PSJKT02T Top Jacket Panel Rear 10 PSJKT03 Control Cover Panel 11 PSRKIT21 Wall Mounting Bracket with Hardware ...

Страница 14: ...et Adapter 4 PSRKIT04 NTC Sensor NTC1 NTC2 and NTC5 5 PGRKIT20 LWCO Pressure Device 6 PSRKIT05 Condensate Drain Assembly 7 PSRKIT06 Boiler Piping Return Assembly 8 PSRKIT07 Boiler Piping Supply Short Assembly 9 PSRKIT08 Boiler Piping Supply Long Assembly 10 HMVCIR02 Circulator 11 Pressure Gauge Fitting Fig 3 Prestige Internal Components ...

Страница 15: ...Propane 3 PSRKIT12 Burner Plate 4 PSRKIT13 Blower with Gasket 5 PGRKIT01 Gas Valve 6 Venturi 001 7 PSRKIT14 Ignition Cable 8 PSRKIT15 Igniter with Gasket 9 PSRKIT16 Sight Glass Assembly Glass Gasket and Bracket 10 Propane Orifice 0 204 52 Not Shown 11 Burner Plate Gasket Not Shown 12 PGRKIT15 Gas Valve Rectifier Plug Not Shown 2 Fig 4 Prestige Burner Components ...

Страница 16: ... Item Part No Description 1 PSRKIT18 Prestige Control Module 2 PSRKIT19 Transformer with Surge Protection 3 PSRKIT20 Prestige Control Module Display 4 PSRKIT17 Pressure Gauge Not shown Fig 5 Prestige Electronic Components ...

Страница 17: ... hr Capable of 180º continuous production 5 year non prorated warranty ASME version available Construction of high quality corrosion resistant stainless steel AISI 316 Specially designed built in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa Exclusive tank in tank design Stainless steel construction Available...

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