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Maintenance Service and Trouble Shooting   

 

The cause of sudden stop of a compressor during its running is mostly 

 

that the gas suction pressure and/or discharge pressure exceed their 

 

respective prescribed ranges, thus making a pressure-operated protective 

 

relay shut off the power to the compressor and stop it. In the following we 

 

discuss mainly the reasons for causing excessively high gas discharge 

 

pressure and low suction pressure. 

 

1)    Stoppage due to excessively high gas discharge pressure 

 

A)    Too much refrigerant charged into the system 

 

Analysis of Trouble 

 

The phenomenon, such as loose frosting and poor refrigerating effect, 

 

may occur if excessive refrigerant has been charged into the system. 

 

Superfluous refrigerant will occupy a certain space of the evaporator, thus 

 

reduce its heat dissipating area, and the phenomenon of "liquid striking" 

 

may occur, too. Meanwhile, dew or frost condensation may occur on the 

 

gas return tube, and the gas discharge pressure will obviously rise, when it 

 

reaches the threshold value, the protective relay will actuate and shut off 

 

the power supply to the compressor. 

 

Remedy 

 

Open the tubing, re-evacuate and then charge the system with a proper 

 

quantity of refrigerant. 

 

b)    Air left in the system 

 

Analysis of Trouble 

 

The residual air in the system will circulate together with the refrigerant 

 

in the system. The major symptoms caused by this residual air is higher 

 

gas discharge pressure, higher discharged gas temperature (the gas 

 

discharge tubing is considerably hot when you feel it with your hand), and 

 

poorer refrigerating effect. Furthermore, the gas discharge pressure will 

 

exceed its normal value when the compressor has run for a period not too 

 

long, thus making the protective relay actuate and bring to a stoppage. 

 

Remedy 

 

Check up how the air has been left in the refrigerating system. 

 

Generally, there are two possibilities: one is that the air has been sucked 

 

into the system when repairing due to carelessness, or it has not been 

 

purged out totally when evacuating the system; the other is that there are 

 

leak points at the low pressure end of the refrigerating system. Leak points 

 

appear mostly in those low temperature parts or assemblies, because the 

 

evaporation temperature is lower for such low temperature devices, 

 

especially at the low pressure end, it is easier for the air goes into the 

 

system. Once it has been ascertained that air does exist in the system, you 

 

have to open the tubing, re-evacuate it and then charge it with refrigerant. 

 

2)    Stoppage due to electric troubles 

 

a)    Thermostat is out of control 

 

Analysis of Trouble 

 

In case the thermostat does not work in its good order or its 

 

 

23 

 

Содержание PFR10680M

Страница 1: ...iciency Micro foam technology Low noise operation Thick insulation for energy efficiency This product is for domestic use only Use care manual Important safeguards Service Mamual Model PFR10680M CHEST...

Страница 2: ...ent 1 2 Product code illumination and Series Introduction 2 3 Specifications 3 4 Safety precautions 4 5 Function Schedule 7 6 System Flow Chart 8 7 Circuit Diagram 9 8 Maintenance Service and Trouble...

Страница 3: ...PFR10680M 301 Color White Power Supply V Hz 115 60 Rated Input Power W 139 Power Consumption Net Weight kg 52 Gross Weight kg Unit Dimension W D H mm Packing Dimension W D H mm Container Quantity 40 H...

Страница 4: ...Safety precautions Safety precautions 4 115V 60Hz AC...

Страница 5: ...Safety precautions 5...

Страница 6: ...Safety precautions 6...

Страница 7: ...Function Schedule Function Schedule Energy efficiency Micro foam technology Low noise operation Thick insulation for energy efficiency 7...

Страница 8: ...Flow Chart 1 Schematic diagram of System Flow Chart 2 Brief Description of System Flow Chart It is a direct cooling single system Freezer When the Freezer is just powered on the refrigerant flows in t...

Страница 9: ...on the Freezer Brief Description of Control Principle It is a direct cooling single system Freezer with a small ice box a mechanical type of all the control is generally adopted The thermostat direct...

Страница 10: ...ower NO Check and repair according to the section of the compessor doesn t work YES If compressor can run naturally and temperature raising of condenser is very low YES NO Refrigerant leak check and r...

Страница 11: ...capacity insufficient NO Check and repair according to the section of Cooling capacity is insuffcient YES 1 The thermostat was set at the coldest position 2 The ambient temperature is very high or th...

Страница 12: ...ing 3 Cooling capacity is insufficient Cooling capacity is insufficient Is the ambient YES temperature low than 16 C Check the therostat is correct YES NO Does the refrigerant leak siowly Adjust and i...

Страница 13: ...he power source and power cord NO Repair YES YES Is the ambient temperature low than 16 YES Check the therostat is correct Adjust and instruct consumer how to use Does the control panel has 220V power...

Страница 14: ...ssure difference is still greater after the compressor has just stopped running the refrigerant will flow for a certain time therefore this sound is a normal phenomenon 2 A click sound can often be he...

Страница 15: ...ations and natures of troubles should be determined according to their respective features therefore experience in servicing is very important to troubleshooting Service technicians with rich experien...

Страница 16: ...y a sound similar to water flowing this is the sound produced by the normal circulation of refrigerant within the evaporator In case only the gas flowing sound can be heard and there is no water flowi...

Страница 17: ...sly due to a certain trouble With this method you can reject some suspicious troubles and finally make a correct judgment 7 Analysis of Troubles and Troubleshooting A Poor Refrigerating Effect The so...

Страница 18: ...refrigerant has been charged the liquid refrigerant that cannot evaporates in the evaporator will return to the compressor and thus a phenomenon of liquid striking will occur The liquid refrigerant ev...

Страница 19: ...vaporator regularly if you fail to do so the frost layer on the evaporator tubing will become thicker and thicker Heat conduction will be severely affected when the whole tubing is wrapped with a tran...

Страница 20: ...refrigerant and seal the charging port B No Refrigerating The phenomenon that the compressor runs normally but no frost or only a little frost appears on the evaporator and the Freezer temperature doe...

Страница 21: ...hese phenomena will appear intermittently sometimes the Freezer works well and sometimes not well In order to determine whether it is clogged with ice heat the suspicious points with hot water to make...

Страница 22: ...ing with dirt 3 Troubles of Compressor a Breakage of gas suction and discharge valve blocks Analysis of Trouble The compressor works by means of the opening and closing of gas suction valve and discha...

Страница 23: ...he system Analysis of Trouble The residual air in the system will circulate together with the refrigerant in the system The major symptoms caused by this residual air is higher gas discharge pressure...

Страница 24: ...er supply c Abnormal thermal protection Analysis of Trouble The compressor current is within its normal range but the thermal protector actuates repeatedly Remedy Replace the thermal protector with a...

Страница 25: ...he user for buying a stabilizer so as to step up the voltage thus normal operation can be achieved 3 Check the thermal relay to see whether its contacts are closed Analysis of Trouble The contacts of...

Страница 26: ...enon is caused mostly by poor lubrication such ad insufficient quantity of lubricant clogging in the lubricant oil line or intermittent lubricant oil supply Dirt and other impurities in the lubricant...

Страница 27: ...ted value the thermostat won t work thus the compressor runs continuously When the evaporation temperature in the system is too high the temperature sensing agent in the temperature sensor is also hot...

Страница 28: ...nsively measure the resistance between the power cord plug and the case body with an avometer the reading will be zero 0 in the worst case the fuse will be blown Check the 3 prong outlet to see whethe...

Страница 29: ...tion becomes weake or vanishes If the Freezer has not been levelly placed put a level meter on its top table and adjust the leveling screws on its legs In case noise occurs from the compressor strike...

Страница 30: ...30...

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