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7.8

Twin solenoid Control Valve

7.8.1

Remove the Ignition Control (see section 7.3) and the Burner (see section 7.5) and disconnect the gas
supply pipe from the Control Box, leaving the R - ½ nipple screwed into the Control Valve elbow flange.
Unscrew the two M4 setscrews securing the Valve Bracket to the floor of the Control Box and lift out the
Control Valve Assembly.

7.8.2

Unscrew the four M4 screws securing the elbow flange to the Control Valve inlet port and remove the
elbow flange and R - ½ nipple, complete.

7.8.3

Unscrew the four M4 screws securing the straight flange to the Control Valve outlet port and remove the
straight flange and injector fitting, complete.

7.8.4

Unscrew the two M4 screws securing the Valve Bracket to the Control Valve mounting boss and remove
the Valve Bracket.

7.8.5

After replacing the Control Valve, check the gas pressures in accordance with Section 5.3 of this manual.

IMPORTANT: TEST FOR GAS SOUNDNESS USING A SUITABLE LEAK DETECTION FLUID.

7.9

Neon Indicator

7.9.1

Disconnect the electrical leads from the Neon Indicators by gently pulling the connectors , using pliers.

7.9.2

Press the Neon Indicator out through the mounting hole in the floor of the Control Box. Remove the
spring fixing washer from the Control Box.

7.9.3

When replacing a Neon Indicator, pass it through the mounting hole in the floor of the Control Box and
press the spring fixing washer over the body of the Neon Indicator and up against the Control Box floor
panel to secure the Neon Indicator. Connect the electrical leads in accordance with the wiring diagram
shown in Section 3.3.3 Fig. 8.

7.10

Replacement Parts List

The following is a list of replacement parts, which may be required during the life of the appliance.

Part

Part Number

Part

Part Number

Gasket (Control Box)

4260132

Duplex Fan

4262259

Electrode

4260368

Air Proving Switch

4262278

Gasket (D.L. Adapter Outlet)

4260520

Neon Indicator-Red

4262280

Gasket (D.L. Adapter Inlet)

4260521

Neon Indicator-Amber

4262281

Ignition Control

4262197

Sealing Strip/Control Box door

4262409

Control Valve

4262586

Capacitor (Fan Motor)

4262522

8.

CONVERSION INSTRUCTIONS

8.1

Conversion from cat. 2H (Natural Gas) to cat 3+ (LPG).

8.1.1

Remove the Injector from the Injector Fitting (see section 7.6) and replace it with the alternative Injector
supplied (fastenings pack). Check that the size reference marked on the Injector agrees with that listed
in the Technical Data table (Section 1) for the appliance model in question.

8.1.2

Remove the pressure governor cap from the integral pressure governor of the Control Valve and screw
the adjuster clockwise up to the stop, to put the governor out of action. Replace the pressure governor
cap.

8.1.3

Affix the gas adjustment label (3+ G30/G31, 29/37mbar) supplied (fastenings pack) onto the Data Label,
adjacent to the headings "Adjusted For" and "Setting Pressure", to cover the original gas adjustment
label (2H, G20, 20mbar).

8.1.4

Carry out checks in accordance with Section 5.4 of this manual to ensure correct supply pressure relative
to the gas type being used (G30 - Butane or G31 - Propane).

Содержание Radiant PTDS 09 L

Страница 1: ......

Страница 2: ......

Страница 3: ...3 Checking Gas Pressure 25 26 5 4 Flame Supervision 26 5 5 Air Proving Switch 26 6 Servicing 26 28 6 1 Duplex Fan 27 6 2 Control Box 27 6 2 3 Ignition Electrodes 27 6 2 4 Burner 27 6 2 5 Electrical Wi...

Страница 4: ...20 54 kW Hi Appliance Type B22 Appliance Category II2H3 Adjusted for 2H G20 20mbar 3 G30 G31 29 37mbar Setting Pressure 12 5mbar None Injector No 36 x 2 1 65mm x 2 Pre injector None None Electrical Su...

Страница 5: ...Type B22 Appliance Category II2H3 Adjusted for 2H G20 20mbar 3 G30 G31 29 37mbar Setting Pressure 12 5mbar None Injector No 19 x 2 2 6mm x 2 Pre injector None None Electrical Supply 230V 50Hz 125W Fus...

Страница 6: ...230V 50Hz 125W Fuse Externally 3A Dimensions 25 948m x 0 34m Weight 158Kg Gas Connection R Flue Size 150 6 Table 8 MODEL PTDS 45 N PTDS 45 L Heat Input 94 0kW Hs 84 7kW Hi Appliance Type B22 Appliance...

Страница 7: ...n containing the following Control Box Assembly Duplex Fan assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Reflector Panel 1511 long Reflector Panel 3035 long Refle...

Страница 8: ...ontrol Box Assembly Duplex Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 3048 Radiant Tube Assy turbulator Reflector Panel 3035 long Ref...

Страница 9: ...ng construction and other equipment to permit access to the appliance for servicing etc 3 1 2 For suspending the appliance it is recommended that suitable protected welded chain 3mm x 65 links per m o...

Страница 10: ...epair It is essential to provide a flexible metallic hose which must conform to national or Local Regulations to connect the appliance to the gas supply Minimum size to be 12 7mm bore 3 2 2 LPG G30 G3...

Страница 11: ...t are available at extra cost N B In the event of an electrical fault after installation of the appliance preliminary system checks are required to be carried out i e earth continuity polarity and res...

Страница 12: ...Mechanical Evacuation Ventilation by mechanical evacuation is sufficient if 10m h of exhaust air peer kW of operating heat input are ventilated out of the installation room The air products of combus...

Страница 13: ...including 60kW 4 5cm2 kW Over 60kW 270cm2 2 25cm2 kW in excess of 60kW total rated heat input Where the air supply openings can be closed it shall only be possible to operate the radiant heaters when...

Страница 14: ...t B Reflector Location A Reflector Clamp Hanger Bracket 3 pos Radiant Tube 3 x 4 572m Burner Box Torctite Coupling B S A S B S S 2 9 3 0 4 2 72 1 34 2 1 5 0 U Type Speed Clip Reflector End Panel Refle...

Страница 15: ...ling screws alternately whilst continually checking for slackness of the joint 4 1 4 Place the two Reflector Panels onto the Hanger Brackets and position to provide a 50mm overlap arranged equally abo...

Страница 16: ...movement of the appliance 4 1 10 Connect the gas supply in accordance with Section 3 2 Gas Supply of the installation instructions 4 1 11 Using twin core and earth PVC covered flexible supply cable a...

Страница 17: ...r Clamp B Reflector Location Hanger Bracket 4 pos Reflector Panel Long Burner Box Torctite Coupling B S 15 0 4 2 72 2 9 30 S Reflector End Panel U Type Speed Clip Reflector End Panel S A 3 0 65 B S Re...

Страница 18: ...n points indicated in Fig 11 12 Rope or webbing should be used when lifting from above If using a forklift to position the appliance sections ensure that they are balanced on the forks prior to liftin...

Страница 19: ...ucted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of each Control Box by use of a suitable hoseclip Attach the inlet end of the hoses to any fixed ducting also by use...

Страница 20: ...Reflector Panel Long S Suspension Point A Reflector Clamp B Reflector Location Radiant Tube 4 x 4 572m Torctite Coupling Burner Box 1 5 0 4 2 72 2 9 3 0 B S S U Type Speed Clip Reflector End Panel S...

Страница 21: ...Tubes with their welded seams facing away from the reflector will void the manufacturers warranty Fig 14 4 3 3 Place one Torctite Coupling over the end of the Radiant Tube see Fig 13 ensuring that it...

Страница 22: ...of the appliance by again followi ng procedure 4 3 1 to 4 3 7 4 3 9 Place one Torctite Coupling over the open end of each Radiant Tube ensuring that they engage fully up to the stop Assemble the Dupl...

Страница 23: ...ation S Suspension Point 29 6 0 8 93 2 A 58 4 7 S S B 2 96 0 S S S 15 0 B S Hanger Bracket 5 pos Reflector End Panel Burner Box Reflector Panel Long Reflector End Panel S S U Type Speed Clip 50 Reflec...

Страница 24: ...ssemble the Radiant Tubes with their welded seams facing away from the reflector will void the manufacturers warranty Fig 17 4 4 3 Place one Torctite Coupling over the relevant end of the long Radiant...

Страница 25: ...tre Hanger Bracket to each other using two U type speed clips from fastening pack as shown in Fig 16 Screw the remaining 6 retainers to each of the other Hanger Brackets to provide location for the Re...

Страница 26: ...minated 5 1 5 After a purge period of 10 seconds minimum the solenoid valves and ignition spark electrode will be energised simultaneously 5 1 6 Upon successful ignition the flame sensor will detect t...

Страница 27: ...en the control box door and remove the manometer tube from the LEFT Gas IN control valve test nipple Screw in the test nipple sealing screw 5 3 5 To check the setting pressure at each burner 5 3 5 1 U...

Страница 28: ...sconnect the DIN type socket from the electrical plug mounted on the Terminal Box attached to the Fan Adaptor The burner should extinguished within 3 seconds 5 5 2 Leave the DIN type disconnected for...

Страница 29: ...grey HT ignition flame sensor lead and the green yellow earth lead from the electrodes by gently pulling the connectors using pliers 6 2 3 3 Unscrew the M6 x 16 setscrew securing the electrode carrie...

Страница 30: ...orce 6 5 Re assemble and Commission 6 5 1 Re assemble the appliance in reverse order and commission in accordance with the instructions contained in Section 5 6 6 Auxiliary Controls 6 6 1 Room thermos...

Страница 31: ...from the Air Proving Switch pressure connection marked H and from the Test Nipple located in the centre of the Air Inlet Baffle Plate 7 4 2 Unscrew the two No 8 x 12 self tapping screws securing the A...

Страница 32: ...or and up against the Control Box floor panel to secure the Neon Indicator Connect the electrical leads in accordance with the wiring diagram shown in Section 3 3 3 Fig 8 7 10 Replacement Parts List T...

Страница 33: ...ches or thermostats to demand heat 9 4 Switch on the electricity supply to the appliance The red neon indicators will be illuminated 9 5 The fan will commence rotating and the air pressure switch will...

Страница 34: ...Page 32 of 32 09 07 GB IE ES IT PT 539S...

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