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S

AFETY 

I

NFORMATION

 

G

ENERAL 

S

AFETY 

I

NFORMATION

 

The following Safety Precautions Must be Followed at ALL Times 

Failure to follow the warnings and cautions in this manual could result in 
serious injury and/or property damage. 

Thoroughly read the manuals furnished with this product and be familiar with the 
controls.  Do not allow individuals to operate the winch without understanding the 
safe operation and procedures for the equipment. 

WARNINGS 

  A

LWAYS

 unplug the wiring harness before attempting to install, relocate, 

service or perform maintenance on the winch. 

  N

EVER

 use the winch to lift or move people or animals. 

  N

EVER

 use the winch to exclusively hold, support or permanently secure the 

top.  Use separate brace(s) to support the camper top when raised. 

  N

EVER

 extend the top beyond the visual height indicators on the camper. 

  A

LWAYS

 stand away from the winch during operation.  A

LWAYS

 keep objects, 

people and animals away from the camper and camper top when operating 
the winch.  Serious injury could occur if the cable breaks.  

  A

LWAYS

 keep hands clear of the cable spool (drum area). 

  A

LWAYS

 wear leather gloves when handling the cable.  Steel cable can 

cause serious damage to hands. 

  N

EVER

 wear loose fitting clothes, scarves, ties or jewelry when operating the 

winch.  Loose clothing can become caught in moving parts. 

CAUTION 

 

Do not use this winch on any campers with a top (including accessories) that 
exceeds 800 pounds in weight. 

 

Do not lift the camper top if there is cargo such as luggage or bicycles on the 
camper top.  The extra load can overload the winch and cause damage that 
may void the warranty. 

 

The winch has a 5-minute duty cycle.  Wait at least 5 minutes between each 
lifting cycle.  Running the winch continuously will damage the motor and 
gears and void the warranty. 

 

Powerwinch

 

2145 W. 6th Avenue Broomfield, CO  80020 

by Carefree of Colorado 

www.powerwinch.com 

Содержание P55000

Страница 1: ...h eliminating tiresome hand cranking TABLE OF CONTENTS Safety Information 2 General Safety Information 2 Winch Installation 3 Electrical Setup 3 Setting the Cable 4 Setting the Limit Switches 4 Setting the Lower Limit Switch 5 Setting the Upper Limit Switch 6 Operating the Winch 7 Manual Override 7 Maintenance 8 Cable 8 Gears 8 Electrical 8 Wiring Diagram 8 Troubleshooting Guide 9 Component List 1...

Страница 2: ...AYS stand away from the winch during operation ALWAYS keep objects people and animals away from the camper and camper top when operating the winch Serious injury could occur if the cable breaks ALWAYS keep hands clear of the cable spool drum area ALWAYS wear leather gloves when handling the cable Steel cable can cause serious damage to hands NEVER wear loose fitting clothes scarves ties or jewelry...

Страница 3: ...Determine the mounting location of the switch The position should provide easy access but not in a position where the switch can be accidentally damaged For reference The cable is 24 from the winch to the switch There is 36 of cable from the switch to the battery connection Before continuing lay the cable out to be sure that the switch will mount without straining the wire cable allowing a minimum...

Страница 4: ...m until the slack is gone NOTE The cable is slack if there is perceptible sag or waviness between the winch and other end of the cable SETTING THE LIMIT SWITCHES The limit switches turn off the winch when the camper top is closed lower limit switch and when the top is fully extended upper limit switch WARNINGS Always disconnect the power source when making adjustments or repairs Failure to set the...

Страница 5: ...t for the switch plate that was removed previously This bolt MUST be installed before operating the winch 4 Test the setting Make sure that the latches for the camper top are released Use the winch switch and raise the camper top 10 12 Use the winch switch to lower the camper top If the top does not close completely before the motor stops the limit switch is prematurely shutting off the motor Repe...

Страница 6: ... the limit switch screw until it presses the upper limit switch plunger 5 Tighten the jamb nut 6 Test the setting Remove the support brace from step 2 Use the winch switch and lower the camper top 10 12 Use the winch switch to raise the camper top If the camper top stops below the recommended height the limit switch is prematurely shutting off the motor Repeat steps 1 through 5 to back the limit s...

Страница 7: ... the winch can be operated manually to raise or lower the camper top 1 Locate the manual drive bolt located at the end of the motor drive shaft inside the gear cover NOTE Remove and save the gear grease inside the gear cover to see the bolt The grease must be replaced after completing the operation 2 Using a 7 16 socket turn the bolt clockwise to raise the top counterclockwise to lower the top CAU...

Страница 8: ...The recommended grease for lubricating the gears is MPC PL10 Power Lift Grease TM Pack the gear cover full of grease making sure there is grease on all sides of the gear cover NOTE Under heavy use there may be some minor smoking from the gears Heavy gear smoke or loud winch vibration may be an indication of a serious problem that should be examined by a trained service technician Electrical Period...

Страница 9: ...reaker and go to step C CAMPER TOP OVER OR UNDER EXTENDS A Lower Limit Switch If the motor continues to run after the top is down or the motor stops before the top is down The lower limit switch is set incorrectly Refer to Setting the Lower Limit Switch on page 5 B Upper Limit Switch If the motor continues to run after the camper top is fully raised or the top is not raised high enough before the ...

Страница 10: ...ING CAMPER WINCH POWERWINCH 10 COMPONENT LIST pwFCW502 P55000 Folding Camper Winch R001491 Switch Kit P30084 Optional Cover Kit P78106 40 Amp Circuit Breaker These components are available from your Powerwinch Dealer ...

Страница 11: ...ial loss damage or expense that may result from any defect failure or malfunction of the product 3 8 The removal or alteration of any product component or device In the event of such removal or alteration this warranty is void 3 9 Any expense related to delivery or pick up of product to from the service dealer 4 RESPONSIBILITIES OF THE PURCHASER IN ORDER FOR THE WARRANTY TO BE HONORED THE PURCHASE...

Страница 12: ... in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the model s listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel ...

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