Contents
Page
Page
Remove Cylinder Liners Using JDG1145
Remove Timing Gear Cover . . . . . . . . . . . . . .02-040-6
Check Flywheel Housing Face Runout . . . . . .02-040-7
Cylinder Liner Service Set . . . . . . . . . . . . .02-030-14
Visually Inspect Cylinder Liners. . . . . . . . . . .02-030-16
Check Flywheel Face Flatness . . . . . . . . . . . .02-040-8
Remove Flywheel . . . . . . . . . . . . . . . . . . . . . .02-040-8
Deglaze Cylinder Liners . . . . . . . . . . . . . . . .02-030-17
Clean Cylinder Liners . . . . . . . . . . . . . . . . . .02-030-18
Inspect and Repair Flywheel . . . . . . . . . . . . . .02-040-9
Replace Flywheel Ring Gear. . . . . . . . . . . . .02-040-10
Cylinder Liner Manufacturing Date Code
02
Explanation . . . . . . . . . . . . . . . . . . . . . . . .02-030-19
Remove and Install Flywheel Housing. . . . . .02-040-11
Install Flywheel . . . . . . . . . . . . . . . . . . . . . . .02-040-12
Disassemble Piston/Rod Assembly and Clean
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . .02-030-20
Remove Rear Crankshaft Oil Seal and
Housing Assembly . . . . . . . . . . . . . . . . . . .02-040-13
Check Piston Compression Ring Groove
Wear—6105 Engines . . . . . . . . . . . . . . . . .02-030-22
Crankshaft and Main Bearing Failure
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . .02-040-15
Check Piston Compression Ring Groove
Wear—6125 Engines . . . . . . . . . . . . . . . . .02-030-23
Remove Crankshaft Main Bearings . . . . . . . .02-040-16
Check Main Bearing-to-Journal Oil
Check Piston Oil Control Ring Groove
Wear—6105 and 6125 Engines . . . . . . . . .02-030-24
Clearance . . . . . . . . . . . . . . . . . . . . . . . . .02-040-18
Remove Crankshaft. . . . . . . . . . . . . . . . . . . .02-040-19
Inspect Piston Pin and Pin Bore in Piston . . .02-030-25
Determine Piston-to-Liner Clearance . . . . . . .02-030-26
Inspect Crankshaft . . . . . . . . . . . . . . . . . . . .02-040-20
Measure Assembled ID of Bearings and
Measure Liner Flange Thickness. . . . . . . . . .02-030-28
Inspect and Measure Connecting Rod
OD of Crankshaft Journals. . . . . . . . . . . . .02-040-22
Measure Assembled ID of Main Bearing
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . .02-030-29
Inspect Connecting Rod and Cap . . . . . . . . .02-030-31
Caps (Without Bearings) . . . . . . . . . . . . . .02-040-23
Crankshaft Grinding Guidelines . . . . . . . . . . .02-040-24
Inspect Piston Pins and Rod Bushings . . . . .02-030-34
Remove Piston Pin Bushing, Clean, and
Crankshaft Grinding Specifications . . . . . . . .02-040-25
Replace Crankshaft Drive Gear. . . . . . . . . . .02-040-26
Inspect Bushing Bore. . . . . . . . . . . . . . . . .02-030-36
Install Piston Pin Bushing . . . . . . . . . . . . . . .02-030-37
Inspect Thrust Bearings . . . . . . . . . . . . . . . .02-040-27
Thrust Bearing New Part Specifications . . . .02-040-27
Complete Disassembly of Cylinder Block (If
Required). . . . . . . . . . . . . . . . . . . . . . . . . .02-030-38
Install Main Bearing Inserts in Block . . . . . . .02-040-28
Install Crankshaft . . . . . . . . . . . . . . . . . . . . .02-040-29
Inspect and Clean Cylinder Block . . . . . . . . .02-030-39
Measure Cylinder Block . . . . . . . . . . . . . . . .02-030-41
Install Crankshaft Rear Oil Seal Housing. . . .02-040-32
Install Crankshaft Rear Oil Seal and Wear
Recheck Cylinder Liner Standout (Height
Above Block) . . . . . . . . . . . . . . . . . . . . . . .02-030-43
Sleeve Assembly . . . . . . . . . . . . . . . . . . . .02-040-33
Install Timing Gear Cover . . . . . . . . . . . . . . .02-040-34
Install Cylinder Liner O-Rings and
Packings . . . . . . . . . . . . . . . . . . . . . . . . . .02-030-44
Install Crankshaft Vibration Damper and
Front Oil Seal . . . . . . . . . . . . . . . . . . . . . .02-040-39
Install Cylinder Liners . . . . . . . . . . . . . . . . . .02-030-45
Assemble Pistons and Connecting Rods . . . .02-030-47
Complete Final Assembly . . . . . . . . . . . . . . .02-040-43
Install Pistons and Connecting Rods . . . . . . .02-030-48
Torque-Turn Connecting Rod Cap
Group 050—Camshaft and Timing Gear Train
Camshaft Gear Access Cover Torque
Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . .02-030-52
Check Engine Rotation for Excessive
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . .02-050-1
Check and Adjust Camshaft-to-Crankshaft
Tightness . . . . . . . . . . . . . . . . . . . . . . . . . .02-030-53
Measure Piston Protrusion . . . . . . . . . . . . . .02-030-53
Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .02-050-2
Adjust Front Timing Gear Backlash . . . . . . . . .02-050-4
Remove and Install Piston Spray Jets . . . . . .02-030-54
Complete Final Assembly . . . . . . . . . . . . . . .02-030-55
Remove and Install Camshaft . . . . . . . . . . . . .02-050-9
Replace Fuel Supply Pump Drive Pin . . . . . .02-050-18
Visually Inspect Camshaft and Roller
Group 040—Crankshaft, Main Bearings, and
Flywheel
Followers . . . . . . . . . . . . . . . . . . . . . . . . . .02-050-18
Inspect and Measure Camshaft Bushing
Crankshaft Vibration Damper Torque
Sequence . . . . . . . . . . . . . . . . . . . . . . . . . .02-040-1
ID and Journal OD. . . . . . . . . . . . . . . . . . .02-050-19
Measure Camshaft Lobe Lift Height . . . . . . .02-050-20
Inspect Crankshaft Vibration Damper . . . . . . .02-040-2
Check Crankshaft End Play . . . . . . . . . . . . . .02-040-3
Inspect Camshaft Position Sensor Lobe . . . .02-050-20
Replace Camshaft Bushings . . . . . . . . . . . . .02-050-21
Remove Crankshaft Vibration Damper and
Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . .02-040-4
Continued on next page
Remove Crankshaft Front Oil Seal . . . . . . . . .02-040-5
CTM100 (06APR04)
02-2
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=2
Содержание 6105ADW
Страница 14: ...Contents 01 02 03 04 05 06 INDX CTM100 06APR04 ii POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 16: ...Contents 01 CTM100 06APR04 01 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 50: ...Contents 02 CTM100 06APR04 02 4 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 4 ...
Страница 302: ...Cooling System 02 070 16 CTM100 06APR04 02 070 16 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 300 ...
Страница 328: ...Air Intake and Exhaust System 02 080 26 CTM100 06APR04 02 080 26 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 326 ...
Страница 330: ...Fuel System 02 090 2 CTM100 06APR04 02 090 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 328 ...
Страница 334: ...Contents 03 CTM100 06APR04 03 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 341: ...Base Engine Operation 03 120 7 CTM100 06APR04 03 120 7 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 339 ...
Страница 348: ...Base Engine Operation 03 120 14 CTM100 06APR04 03 120 14 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 346 ...
Страница 350: ...Contents 04 CTM100 06APR04 04 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 376: ...Contents 05 CTM100 06APR04 05 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 412: ...Contents 06 CTM100 06APR04 06 2 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 2 ...
Страница 444: ...Diagnostic Specifications 06 210 8 CTM100 06APR04 06 210 8 POWERTECH 10 5 L 12 5 L Diesel Engines 040604 PN 442 ...