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5

ASSEMBLY

BACKSTOP

Refer to Figure 10
The backstop is a surface to sand against. 
The backstop can be removed for polishing and contour 
sanding.
•  Remove screws and washers securing backstop. Place 

screws, washers and backstop in a safe place for future 
use.

Figure 10

Screws and 
Washers

Backstop

DUST PORT OPTIONS

The dust ports can be easily connected to a dust 
collection system with a large diameter shop vacuum 
hose.
Sanding operations are inherently dusty. This sander 
is equipped with a 1-13/16" OD disc dust port and a 
1-3/4" OD belt dust port to help minimize the amount 
of dust escaping into the surrounding air. Attach the 
dust collection system vaccum hose to the dust chute. 
NOTE: The use of a dust collection system is strongly 
recommended when using the belt/disc sander. Use of a 
mask or respirator is still recommended even when using 
a dust collection system.

MOUNTING THE SANDER TO WORK 

SURFACE

Refer to Figure 11

     CAUTION

Properly mount the sander to a workbench or stand if 
during operation the sander has the tendency to tip over, 
slide or walk on the work surface.
•  Remove the four rubber feet from the sander.
•  Position the sander in place on the work surface. Mark 

the work surface using the holes in the sander base as 
a template. Remove the sander from the work surface.

•  Drill holes in the work surface at the marks.
•  Secure the sander to the work surface using long bolts, 

flat washers and hex nuts (not supplied) as shown. 

 NOTE: Bolts should be inserted from the top of the 

sander and secured underneath the work surface with 
flat washers, lock washers and hex nuts. A rubber 
washer should be placed between the sander and the 
workbench.

Figure 11

Bolt

Workbench

Rubber 
Washer

Flat Washer

Hex Nut

Flat Washer

Sander

POWER SOURCE 

     WARNING

Do not connect to the power source until the machine is 
completely assembled. 
The machine is wired for 120 volts, 60 HZ alternating 
current. Before connecting the machine to the power 
source, make sure the switch is in the “OFF” position. 
Running the unit on voltages which are not within range 
may cause overheating and motor burn-out. Heavy loads 
require that voltage at motor terminals be no less than the 
voltage specified on nameplate.
•  Power supply to the motor is controlled by a locking 

rocker switch. Remove the key to prevent unauthorized 
use.

GROUNDING INSTRUCTIONS

     WARNING

Improper connection of equipment grounding conductor 
can result in the risk of electrical shock.
•  The machine should be grounded while in use to protect 

operator from electrical shock.

•  In the event of an electrical short circuit, grounding 

reduces the risk of electrical shock by providing an 
escape wire for the electric current.

•  This machine is equipped with an approved 3-conductor 

cord rated at 150V and a 3-prong grounding type plug 
for your protection against shock hazards. 

•  Grounding plug should be plugged directly into a 

properly installed and grounded 3-prong grounding-type 
receptacle, as shown (Figure 12).

•  The plug must be plugged into an outlet that is properly 

installed and grounded in accordance with all local 
codes and ordinances.

•  Check with a qualified electrician or service personnel if 

these instructions are not completely understood or if in 
doubt as to whether the tool is properly grounded.

Содержание BD1500

Страница 1: ...325 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 1 x 5 Belt Disc SANDER ...

Страница 2: ...Preparation ASSEMBLY 2 Unpackaging Tool Needed Mount the Dust Chute Mount the Sanding Disc Table Mount the Sanding Belt Table Replacing the Sanding Belt Replacing the Sanding Disc Sanding Belt Tracking Adjustment Backstop Dust Port Options Mounting the Sander to Work Surface Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION 7 ON OFF Switch Surface Sanding O...

Страница 3: ...padlocks master switches or remove switch keys to prevent any unintentional use of power tools 1 SAFETY RULES It should have a grounding prong and should be of the correct gauge TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow...

Страница 4: ... until it is completely assembled and you have read and understood the entire operating manual TOOLS NEEDED The following tools not included are needed to assemble and adjust the belt disc sander Combination square Phillips screwdriver Standard screwdriver 4 mm Hex Wrench MOUNT THE DUST CHUTE Refer to Figure 2 Secure the dust chute to the sander with screws flat washers and spring washers supplied...

Страница 5: ...cking lever assembly square headed bolt star washer splined shaft lever and screw with spring Figure 5 Screw and Spring Lever Star Washer Splined Shaft Square Headed Bolt The screws to attach the lower belt guard are assembled to the frame for shipping purposes remove these screws and attach the lower belt guard as shown Slide the square headed bolt throught the frame and place the star washer on ...

Страница 6: ...OTE This sander disc uses 5 self adhesive sanding disc Turn the machine OFF and disconnect the machine from the power source before assembling the sanding disc Remove the sanding disc locking levers and slide the sanding disc table from the sander See Figure 3 Remove the screws and washers securing the dust chute and remove the dust chute from the sander See Figure 2 Peel the old sanding disc from...

Страница 7: ... work surface with flat washers lock washers and hex nuts A rubber washer should be placed between the sander and the workbench Figure 11 Bolt Workbench Rubber Washer Flat Washer Hex Nut Flat Washer Sander POWER SOURCE WARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to th...

Страница 8: ...ly grounded To ensure proper ground grounding means must be tested by a qualified electrician EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machin...

Страница 9: ...void personal injury and or damage to the workpiece become familiar with the rotation of the sanding belt and disc surfaces The sanding belt rotates counterclockwise or downward toward the table or backstop The sanding disc rotates counterclockwise downward toward the work table on the left side of the sanding disc and upward from the work table on the right side of the sanding disc Always use the...

Страница 10: ...ther conditions that may affect the sander operation Should any of these conditions exist do not use the belt disc sander until properly repaired or parts are replaced Frequently blow or vacuum dust from all sanding parts and motor housing MAINTENANCE 8 WARNING Any attempt to repair or replace electrical parts on this tool may be hazardous Repairs should be done by a qualified service technician L...

Страница 11: ...nals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately size circuit Motor overheats 1 Motor overloaded 2 Extension cord too long and of insufficient gauge weight 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet Motor stalls resulting in blown fuses...

Страница 12: ...1 X 5 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Страница 13: ...BD1500016 Rubber Pad 1 50 BD1500050 Disc guard 1 17 BD1500017 Spring C 1 51 BD1500051 Pointer 1 18 BD1500018 E ring 4 1 52 BD1500052 Flat key 1 19 BD1500019 Driven wheel B 1 53 BD1500053 Retainer Ring 1 20 BD1500020 Flat washer 5 5 54 BD1500054 Motor 1 21 BD1500021 Spring B 1 55 BD1500055 Locking nut 1 22 BD1500022 Spring pin 3 18 1 56 BD1500056 Toothed washer 8 1 23 BD1500023 Axle seat 1 57 BD150...

Страница 14: ...warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to POWERTEC You may call toll free...

Страница 15: ...cidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warranties ...

Страница 16: ...Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060 ...

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