Powerex SLAE03EB Скачать руководство пользователя страница 3

3

Replacement

 1.  Remove the FS nuts and bolts and then FS set from air 

end.

2.  Remove LP and HP tip seals from Fixed Scroll set and 

Orbit scroll set. Using the tip of a ball-point pen at the 
start will make it much easier to remove (See Figure 4).

3.  Remove all dust from the Scroll wraps and tip seal groove  

with clean cloth or compressed air before inserting the 
new tip seals.

Maintenance (continued)

NOTE: 

Replace tip seal on SLAE03EB and SLAE05EHP at 5,000 

hours when operated at 145 psig.

The tip seal on the scroll compressor is self-lubricated 
and allows the unit to operate effi ciently without oil and 
expensive fi ltration. The tip seal should be replaced every 
10,000 hours of operating @ 115 psig.

Confi rmation of the Parts

  1. Confi rm if the tip seal set you purchased is correct for the 

air end you are repairing. See part number 12 on Page 7 
for tip seal set and corresponding pump model number. 
One tip seal set contains all of the items in Figure 3 
below.

2. Confi rm if the following parts are included (See Figure 3).

1

2

5

6

4

3

Figure 3

Tip Seal Removal

Figure 4

Item

No. Description 

Qty.

HP tip seal for FS 

1

LP tip seal for FS 

1

HP tip seal for OS 

1

LP tip seal for OS 

1

5 Dust 

Seal 

1

6 Backup 

Tube 

1

 

HP= High Pressure  

LP= Low Pressure

 

FS= Fixed Scroll  

OS- Orbital Scroll

NOTE: 

 In order to distinguish between the tip seal for Fixed 

Scroll and the tip seal for Orbit Scroll place the tip seal as 
shown below then view from the arrow direction and refer 
to the fi gure below.

Lip

(Inside)

Lip

(Bottom Side)

Facing 
Left

Facing 

Right

Fixed Scroll

Orbit Scroll

Scroll Air Compressor Service and Maintenance

Содержание SLAE03EB

Страница 1: ...ng during this process so the 180 phase relationship of the scrolls is maintained The compressor s inlet is at the outer boundary of the scrolls The compressed gas is discharged through the outlet at the center of the fixed scroll so no valves are needed Safety Guidelines This manual contains information that is very important to know and understand This information is provided for SAFETY and to P...

Страница 2: ...volume of grease as indicated on the grease delivery chart See Grease Delivery chart on Page 2 and on Figure 1 Use only Powerex genuine grease Pump grease gun before feeding This eliminates air from the grease passage of the extension adapter 4 Replace plastic dust cap Greasing Pin Crank Bearings The bearings on the scroll compressor are regreaseable to allow extended compressor life Service shoul...

Страница 3: ...firmation of the Parts 1 Confirm if the tip seal set you purchased is correct for the air end you are repairing See part number 12 on Page 7 for tip seal set and corresponding pump model number One tip seal set contains all of the items in Figure 3 below 2 Confirm if the following parts are included See Figure 3 1 2 5 6 4 3 Figure 3 Tip Seal Removal Figure 4 Item No Description Qty 1 HP tip seal f...

Страница 4: ...otch in the tip seal has been created This will prevent movement during installation See Figure 7 3 Repeat the same procedure for FS or Fixed Scroll tip seal set remove both the dust seal and backup tube located on outermost side FS set 4 Insert new backup tube in the FS Scroll in the 6 o clock position See Figure 8 5 Insert new dust seal on the backup tube 6 After replacing tip seal set reassembl...

Страница 5: ...according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly MAINTENANCE SCHEDULE GREASE DELIVERY SLAE03EB SLAE05E SLAE05EHP Bearing 1st Time 2nd Time 1st Time 2nd Time 1st Time 2nd Time Orbit Scroll Bearing 5 Times 4 Times 7 Times 6 Times 7 Times 6 T...

Страница 6: ...6 Scroll Air Compressor Service and Maintenance Maintenance Log Date Maintenance Required Maintenance Performed ...

Страница 7: ...7 Scroll Air Compressor Service and Maintenance Maintenance Log Date Maintenance Required Maintenance Performed ...

Страница 8: ...8 Scroll Air Compressor Service and Maintenance Figure 9 Compressor Parts 6 1 3 4 2 12 5 7 11 8 10 FS cover 14 15 13 13a 9 ...

Страница 9: ...AV IP602000AV 1 9 Fan Duct Gasket 2 IP602400AV IP602400AV IP602400AV 1 10 Long Nipple 96647011 96647011 96647011 1 11 Dust Cap IP603500AV IP603500AV IP603500AV 1 12 Tip Seal Set 92834090 92832070 92832080 1 13 Filter Assembly ST073925AV ST073925AV ST073925AV 1 13a Filter Element ST073921AV ST073921AV ST073921AV 1 14 Adaptor Plate IP088400AV IP088400AV IP088400AV 1 15 Intake Gasket IP088200AV IP088...

Страница 10: ...10 Scroll Air Compressor Service and Maintenance Notes ...

Страница 11: ...hs from the date of shipment by Powerex or thirty six 36 months from the documented date of startup or ten thousand 10 000 hours of use whichever occurs first Supplier s repair or replacement of any Product shall not extend the period of any warranty of any Product This warranty applies to the exchange of part s found to be defective by an Authorized Powerex Service Representative only d Replaceme...

Страница 12: ...stallation and or use of Products for certain purposes which may vary from those in neighboring areas While Powerex attempts to assure that its Products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a Product please review the Product applications and national and local codes and regulations and b...

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