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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.

Powerex • 150 Production Drive • Harrison, OH  45030 • USA

GENERAL

Powerex Scroll Enclosure Air
Compressors are designed to supply
continuous oil-free air by using the
most advanced scroll technology. These
turn-key packages are extremely quiet
and offer electronic control that will
reduce electrical power consumption. 

The Powerex Oilless Rotary Scroll Air
Compressor has advanced scroll com-
pressor technology through the devel-
opment of a completely oilless unit.
The Powerex Scroll Compressor offers a
dynamically balanced air end which
insures vibration-free operation. The
rotary design permits a continuous
100% duty cycle. No oil separation, oil
filtration, or inlet valves are required
on the Powerex Scroll unit. The com-
pressor is virtually maintenance free.

Safety Guidelines

This manual contains information that
is very important to know and under-
stand. This information is provided for
SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this
information, observe the following
symbols. 

Danger indicates 
an imminently haz-

ardous situation which, if not avoided,
WILL result in death or serious injury.

Warning indicates 
a potentially haz-

ardous situation which, if not avoided,
COULD result in death or serious injury.

Caution indicates a 
potentially haz-

ardous situation which, if not avoided,
MAY result in minor or moderate
injury.

!

CAUTION

!

WARNING

!

DANGER

Scroll Enclosure Air Compressors

Notice indicates 
important informa-

tion, that if not followed, MAY cause
damage to equipment.

Unpacking 

After unpacking the unit, inspect care-
fully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service.

Do not operate 
unit if damaged

during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.

PRECAUTIONS DURING TRANS-
PORTATION AND MOVEMENT

TRANSPORTATION BY FORKLIFT
Use openings for forklift under both
sides of the unit.

Avoid damaging
the panel with tips

of the forklift.

TRANSPORTATION BY CRANE
Use openings at the bottom of the unit
and lift up by wire, etc.

Be sure to use pads
in order to protect

panels.

!

CAUTION

!

CAUTION

!

WARNING

NOTICE

IN552001AV  1/02

P

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A

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T

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C

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N

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Y

Breathable Air Warning

This compressor/pump is NOT
equipped and should NOT be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, you must fit
the air compressor/pump with suit-
able in-line safety and alarm equip-
ment. This additional equipment is
necessary to properly filter and
purify the air to meet minimal
specifications for Grade D breath-
ing  as described in Compressed
Gas Association Commodity
Specification G 7.1 - 1966, OSHA 29
CFR 1910. 134, and/or Canadian
Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

IN THE EVENT THE COMPRESSOR
IS USED FOR THE PURPOSE OF
BREATHING AIR APPLICATION
AND PROPER IN-LINE SAFETY
AND ALARM EQUIPMENT IS NOT
SIMULTANEOUSLY USED, EXIST-
ING WARRANTIES ARE VOIDED,
AND POWEREX DISCLAIMS ANY
LIABILITY WHATSOEVER FOR ANY
LOSS, PERSONAL INJURY OR
DAMAGE.

!

DANGER

Description

Figure 1  

Figure 2

Содержание 10 HP

Страница 1: ...us situation which if not avoided MAY result in minor or moderate injury CAUTION WARNING DANGER Scroll Enclosure Air Compressors Notice indicates important informa tion that if not followed MAY cause damage to equipment Unpacking After unpacking the unit inspect care fully for any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service ...

Страница 2: ...st be drained from the compressor and the electrical source must be turned off before attempting to inspect or repair the unit 7 Keep clear of all moving parts espe cially if the compressor is operating with the door panel removed for inspection or repair Do not touch HOT parts of the compressor such as the air end discharge pipe aftercooler motor etc 8 Keep flammable gases away from the compresso...

Страница 3: ...ECTION The motor overload protection on the scroll compressor is controlled by an overload relay which is located beneath the magnetic starter Please refer to the electrical drawings for specifications CURRENT SENSOR Model SED1007 utilizes current sensors to prevent motor overload This device is located next to the magnetic starter CONTROL TRANSFORMER The control transformer on the scroll compress...

Страница 4: ...the exhaust air outside to pre vent the compressor from operating at high temperatures and shutting down 4 Never locate the compressor where hot exhaust air from other heat generating units may be pulled into the unit SUGGESTED VENTILATION SYSTEM 1 The following ventilation capacity is designed to keep the tempera ture rise inside the room to be max 10 F Since the calculation is based on zero stat...

Страница 5: ...hen the pressure reaches 107 6 psig the lag air end will stop When the pressure rises reaches 113 1 psig the lead air end will also stop 4 As the discharge pressure drops down to 100 3 psig the lead air end will start again The lag air end will start when the pressure drops down to 93 0 psig 5 The status of each air end can be monitored from the control panel 15 AND 20HP CONTROLLER SET1507 SEQ2007...

Страница 6: ...top or bottom air end Operating Shows operating time in x 10 hours This display Time means 230 hours Operating Shows operating condition of top and bottom air ends Conditions and their relationship Operating Displays the present operating conditions of air end No Conditions 1 through No 4 From left to right they indicate air end No 1 2 3 4 In the above example air end No 1 and No 3 are in operatio...

Страница 7: ...ay means 58 C When air end temperature is less than 15 C or other failure like cut of temperature sensor occurs displays Operating Shows Operating Time in x 10 hours when emergency Time stop occurs This display means 230 hours Operating Shows Operating Mode in number when emergency Mode stop occurs Refer to Chart 9 for Operating Mode Item Display Contents Emergency Code No Description AL 21 Sudden...

Страница 8: ... psig This display means 116 psig Min Pressure Shows Min Set Pressure in psig This display means 93 psig Time to Shows Time to Change Operating Air End and prevents Change the same air end from operating for a long time 1 on Operating Air display means 15 minutes This display means 2 x 15 End minutes 30 minutes External means that external operation is set Operation means that external operation i...

Страница 9: ...nd inspection Caution Signal Operating Mode Operating Situation d 110 Initial stage of stop d 111 Normal stop d 112 Dryer preliminary start up d 120 Initial stage of start d 121 Start 1 d 122 Start 2 d 130 Initial stage of load d 131 Normal load Chart 9 Detail of Operating Mode Item Causes Ambient temperature Ambient temperature is high Failure of cooling 1 Intake metal screen is clogged 2 Exhaust...

Страница 10: ...o be a cause AL 91 and AL 92 Intermediate main tenance and inspection is over If you do not conduct intermediate maintenance when your compres sor reaches its time and continue operation for a further 200 hours with CA 91 or 92 not canceled and stop operation AL 91 or AL 92 will Emergency Alarm Signals Item Causes Ambient temperature Ambient temperature is high Failure of cooling 1 Intake metal sc...

Страница 11: ...p 54 F Driven Control SEQ2007 SLAE05 Solid State 95 115 58 8 3150 V belt Intake 1 58 Pressure temp 58 F Driven Control Specifications Compressor Motor Model Starting Overload High Temp Dimensions Number Type Horsepower Voltage System Relay Shut Down W x L x H SED1007 3 Phase TEFC 10 2 x 5 208 230 460 Magnetic Current Installed 25 x 24 2 x 49 6 starter sensor SET1507 3 Phase TEFC 15 3 x 5 208 230 4...

Страница 12: ...Ventilation Fan Inspect Replace if malfunctions Pulley Inspect groove Repair if abnormal wear is detected Motor Inspect Replace if abnormal noise is detected Intake Hose Replace Air Hose Inspect replace After Cooler Clean outside O Ring Replace Operating Panel Inspect monitor display Daily Piping Inspect for leakage Compressor Overhaul Consult factory Inspect Replace NOTES 1 Inspect and perform ma...

Страница 13: ... and the fan cover Key 24 2 Remove the air end pulley with a gear puller 3 Remove the fan duct Key 22 4 Remove the three grease caps Key 72 Do not attempt to loosen or tighten the bolt Key 71 5 Grease all three pin crank bearings CAUTION Model New Belt Load Deflection Existing Belt Load Deflection Kg 10 mm Kg 10 mm SLP05 6 0 5 5 5 0 5 Chart 17 SLP05 Bearing 1st TIme 2nd Time O S Bearing 6 times 4 ...

Страница 14: ... into the seal channel to prevent the low pressure seal from moving 4 Blow off any dust caused by remov ing the seal from the seal channel 5 Install the low pressure seal com pletely Make sure the side and bot tom lip notches are facing inward and down into the seal channel NOTE The lip notches must not be dis torted in the seal or torn off CAUTION CAUTION 6 Install backup tube in the dust seal ch...

Страница 15: ...ssure sensor Compressor TH2 Temperature sensor Compressor TH1 Temperature sensor Compressor CT2 Current sensor Compressor CT1 Current sensor Compressor MC2 Magnet contactor Compressor MC1 Magnet contactor Compressor MOTOR2 Motor Compressor MOTOR1 Motor Compressor TRANS Transformer for Compressor PCB EXB Expansion PCB Compressor DB Display Board Compressor MB Main PCB Compressor ...

Страница 16: ...es NF Noise filter F Fuse J Modular jack FAN1 2 Ventilation fan PS Pressure sensor TH3 Temperature sensor TH2 Temperature sensor TH1 Temperature sensor OCR3 Thermal relay OCR2 Thermal relay OCR1 Thermal relay MC3 Magnet contactor MC2 Magnet contactor MC1 Magnet contactor MOTOR3 Motor MOTOR2 Motor MOTOR1 Motor TRANS Transformer for PCB EXB Expansion PCB DB Display board MB Main PCB ...

Страница 17: ...ck FAN1 2 Ventilation fan PS Pressure sensor TH4 Temperature sensor TH3 Temperature sensor TH2 Temperature sensor TH1 Temperature sensor OCR4 Thermal relay OCR3 Thermal relay OCR2 Thermal relay OCR1 Thermal relay MC4 Magnet contactor MC3 Magnet contactor MC2 Magnet contactor MC1 Magnet contactor MOTOR4 Motor MOTOR3 Motor MOTOR2 Motor MOTOR1 Motor TRANS Transformer for PCB EXB Expansion PCB DB Disp...

Страница 18: ...18 Figure 10 SED1007 Scroll Enclosure Air Compressors ...

Страница 19: ...19 Scroll Enclosure Air Compressors Figure 11 SET1507 ...

Страница 20: ...20 Scroll Enclosure Air Compressors Figure 12 SEQ2007 ...

Страница 21: ...9010 92599010 1 5 V belt BT009000AV BT012000AV BT012000AV 2 3 4 6 Intake filter IP052000AV 91353690 91353690 1 7 Intake hose 02570040 02643041 02643041 2 3 4 8 Temperature sensor 02801001 02801001 02801001 2 3 4 9 Pressure sensor 97992133 97992133 97992133 1 10 Check valve IP051200AV IP087700AV IP087700AV 2 3 4 11 Safety valve SVB 7B 88 SVB 7B 88 SVB 7B 88 1 12 Electrical noise filter 07992186 079...

Страница 22: ...22 Scroll Enclosure Air Compressors Notes ...

Страница 23: ...23 Scroll Enclosure Air Compressors Service Record Compressors Date Maintenance Performed Replacement Components Required ...

Страница 24: ...DATE OF PURCHASE AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED THIS IS THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WAR RANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW All claims pertaining to the merchandise in this schedule with the exception of warranty claims must be filed with POWEREX within 6 months of the inv...

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