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PB1000E - W18XC1050\US - Revised 230712

POWERBOR PB1000E

Item

Part No.

Description

18ZG01 Armature 110V

18ZG01/A Armature 230V

18ZG02 Armature 110V

18ZG02/A Armature 230V

18ZD03 Motor Housing

18ZD04 Air conductive ring

18ZD05 Brush Holder Complete

18ZD06 Contact Washer

18ZD07 Carbon Brush Set

18ZE08 Grease barrier EIB 80900110

18ZD09 Spring Washer

18ZD10 M4 Screw

18ZD11 Grooved Bearing

18ZD13 Bearing Cap

18ZD17 Motor Housing Cap

18ZD18 Self Tapping Screw 4.8x45

18ZE22 Gearbox Housing EIB 7154A400

18ZE24 Gear Selector 2 EIB 71540530

Item

Part No.

Description

18ZD32 Circlip 28/1.2

18ZD33 Grooved Bearing 6001 2Z

18ZD34 Circlip 11/1

18ZD35 Self Tapping Screw HC 5.5x38

18ZD36 Needle Sleeve HK0810

18ZD37 Gearbox Seal

18ZD38 Pin

18ZE38 Clutch assembly EIB 7154A493

18ZD40 Grooved Bearing 6000

18ZD41 Needle Bearing RNA 4900

18ZD42 Washer

18ZD43 Grooved Bearing 6005 2RS

18ZD44 Circlip 47/1.75

18ZD45 Grooved Bearing 6006 2RS

18ZD46 Washer

18ZD47 Circlip 55/2

18ZE48 Thrust washer EIB 80200503

18ZG49 Coupling Wheel

Item

Part No.

Description

18ZD50 Gear Coupling Half

18ZE51 Gear Cluster 1 EIB 71540440

18ZE52 Key 6x6x40 EIB 80200608

18ZE53 Lock Washer EIB 85000004

18ZD54 Thrust Washer EIB 85000003

18ZD55 Circlip 9

18ZD56 Disc Spring 28/12.2x1

18ZE57 Gear Cluster 2 EIB 71540450

18ZE58 Int. shaft 3 EIB 71540510

18ZE59 Key 6x6x40 EIB 80200602

18ZE61 Gear Selector 1 EIB 71540520

18ZD62 Gear Selector Complete

18ZE63 Int. shaft 1 EIB 71540490

18ZE64 Key 5x5x10 EIB 71540495

18ZD65 Spindle

18ZD66 Spindle Gear

18ZE67 Int. Shaft 2 EIB 71540500

18ZD68 Key 6x6x20

18ZD69 Circlip 24/1.2

DRILL UNIT PARTS

Complete Drill Unit 110V 18X6081

Содержание PB1000E

Страница 1: ...halltools com POWERBOR PB1000E DRILL OWNERS MANUAL WARNING When using electric power tools basic safety precautions should always be used to reduce the risk of fire electric shock and personal injury Read all of these instructions before attempting to operate this product and save these instructions Machine shown PB1000E without the safety guard for clarity ...

Страница 2: ...3 7 Disassembly and transportation 13 Operating instructions 1 Setting and testing 14 2 Tool changing Mounting of cutters into the arbor 14 Fitting the MT3 arbor 15 Removing the MT3 arbor 15 Using Twist Drills 15 3 Guards 16 4 Clamping of work Magnet Control 16 5 Limits on size of work piece and type of material Cutting Speeds Materials HSS cutters 17 Workpiece Material and size Limitations 17 6 G...

Страница 3: ...ate Thickness 1 2 minimum recommended Sound Pressure Level 86 dBA Uncertainty 3 dBA Sound Power Level 99 dBA Uncertainty 3 dBA SPL at Operators Head 89 dBA 1 55m high x 1m distance Uncertainty 3 dBA Hand arm Vibration Less than 2 5 m s2 Uncertainty 1 5m s2 The vibration measurement was made under standard conditions in accordance with the requirements of BS EN 60129 1 2009 The actual vibration lev...

Страница 4: ...verhead hazards Ear protection Ear defenders should be worn at all times whilst using this tool this tool exceed 85dB A Electrical enclosure risk of electric shock Read and understand the instruction manual before operating this tool Caution Attention Instruction Manual WEEE Waste of Electrical and Electronic Equipment This tool should be disposed of as Electrical Electronic Waste EXPLANATION OF S...

Страница 5: ...wer tool should NOT be use in a wet or humid environment where water could be drawn into the power tools cooling and ventilation system If the power tool is used in the upside down position cutting fluids should not be used to prevent ingress of fluids into the electrical system cutting paste should be used instead This power tool should never be positioned on a workpiece between the electrode and...

Страница 6: ...ns before plugging in the machine When carrying or moving tools always keep your fingers away from the switches Plugging in a power tool with the switches in the ON position could invite accidents Intentional Start up Before starting up the power tool always remove any adjusting keys or tools A wrench key left in a rotating part of the power tool may result in injury Over Reaching Never over reach...

Страница 7: ...re it is also clean flat and clear of debris Always check the magnet is securely adhered to the work piece before commencing any drill operations Do not use other appliances on the same power receptacle any variation in voltage cause by other appliances could result in the magnet releasing Always us the tool on its own power receptacle This power tool can be used on a vertical surface or upside do...

Страница 8: ...r tool should not be used until the damage has been repaired by a qualified electrician A damaged power cord will increase the risk of electric shock Using the Power Tool Outside Do not expose the power tool to rain or wet conditions water entering the power tool will increase the risk of electric shock When operating the power tools outside if required an extension cord rated for outdoor use shou...

Страница 9: ...t was intended 7 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs 8 Dress properly Do not wear loose clothing or jewellery they can be caught in moving parts Non skid footwear is recommended when working outdoors Wear protective hair covering to contain long hair ...

Страница 10: ... marked 19 Stay alert Watch what you are doing use common sense and do not operate the tool when you are tired 20 Check damaged parts Before further use of tool it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its...

Страница 11: ...and has sufficient hold on the work piece material The safety strap should be attached in case of power failure or machine malfunction The safety strap should NOT be used as an alternative to the magnet for clamping purposes Always ensure the strap is correctly fitted and the machine is secure BEFORE starting CONNECTION TO THE POWER SUPPLY Connection to the power supply is by 8 2 long cable and 3 ...

Страница 12: ...ED PB1000E LOWERED ILLUSTRATED DESCRIPTION OF FUNCTIONS ELECTRO MAGNET BASE D LOOPS FOR SAFETY STRAP 2A FUSE MAGNET MAGNET ON OFF SWITCH MOTOR POWER INDICATOR MOTOR ON OFF SWITCH PINION SHAFT HANDLE x 3 GEAR SELECTORS SAFETY GUARD ARBOR DRILL UNIT MOTOR ...

Страница 13: ...he machine is not in use it should be stored in the carrying case provided Any cutters should be removed after use The drill unit should be wound down into a low position The three pinion handles need to be removed before placing the tool in the case Any additional tools or accessories should be stored in the case Make sure the case is securely closed and latches are secure before lifting the carr...

Страница 14: ...t it must be replaced BEFORE using the power tool DO NOT use the safety strap as an alternative clamping method the electro magnet should have good magnetic adhesion at all times whilst using this power tool D LOOP RATCHET STRAP The holder for the cutting tool is known as the arbor The arbor is designed to accept Powerbor 3 4 Weldon shank annular cutters For cutters above 2 1 2 diameter a larger 1...

Страница 15: ...RBORr tool properly To fit the MT3 arbor A into the machine First ensure that both the arbor and the morse taper socket are clean and free of dirt or debris and have no damage which could prevent the taper from seating correctly It may be necessary to turn on the magnet to hold the machine in position Push the arbor into the spindle and then tap it home firmly preferably with a copper mallet Check...

Страница 16: ...JUSTING SCREW CLAMPING MAGNET CONTROL An electro magnet is used for clamping the tool onto the workpiece The magnet is controlled by the magnet switch F located at the bottom of the control panel O indicates magnet OFF I indicates magnet ON Ensure the magnet switch is OFF before connecting the power supply Ensure the magnet is clean and free from debris and that the machine is on a flat clean ferr...

Страница 17: ...el 1 00 High Tensile 0 37 0 37 0 75 1 25 1 62 2 0 2 37 2 75 3 12 Cutter Diameter inches Material Surface Speed Inches min Cutting Speeds Metric Aluminium 60 Brass 45 Mild Steel 24 High Tensile 9 Material Surface Speed M min WORKPIECE MATERIAL AND SIZE LIMITATIONS MAGNET The electro magnet clamping force is measured as the pull off load when clamped on a steel plate EN10025 S235J or its equivalent ...

Страница 18: ...rt when the power is resumed until the motor control is operated again The motor indicator neon L illuminates to show when the motor has a power supply H L OPERATION SPINDLE SPEED CONTROL The speed of the motor on the PB1000E can be controlled by changing the gear ratio switches J or K to position I or II The gear selector switches are located on either side of the drill unit gearbox when viewed f...

Страница 19: ...ed the pinion shaft and handle assembly can be withdrawn The pinion shaft and handle assembly can then be mounted on the opposite side of the machine taking care to ensure the pinion gear teeth engage with the rack teeth The pinion shaft end cap and its hexagon head cap screw should then be replaced and re tightened C D E OPERATION NORMAL OPERATOR POSITION The normal operator position is as shown ...

Страница 20: ...andles provided Proceed with caution apply pressure gradually until the cutter has formed a groove of approx 1 8 Once a groove is established the pressure can be increased DO NOT apply excessive pressure if excessive pressure is required it is a sign the cutter may be worn continuing to use a worn cutter will result in damage to the drill motor If the drill motor slows significantly under load eas...

Страница 21: ...lows the drill to be mounted on a pipe or cylindrical object the magnet attaches to the saddle so the material of the workpiece does not need to be magnetic connect the wires with the fixing screw O then replace the motor end cap The brushes on this drill unit have an auto stop feature when the brush reaches its wear limit the motor will stop until the brushes are replaced For best performance and...

Страница 22: ...rly maintained tools can cause accidents Use only Powerbor recommended accessories accessories made for other power tools may not be suitable and could become hazardous when used SERVICE the power tool properly with the carrying handles provided Only trained repair personnel should perform tool service Service or maintenance performed by untrained personnel could result in a risk of injury When se...

Страница 23: ...23 PB1000E W18XC1050 US Revised 230712 PB1000E WIRING DIAGRAMS ...

Страница 24: ...1 18X6231 SIDE FIXING CASTING 12 18Y153 DRILL GUARD 13 18X612 RETAINING BRACKET 14 18X524 PINION END CAP 15 18X502 PINION BUSH 16 18Y154 PINION SHAFT 17 18X718 HANDLE Item Part No Description 18 18X520 KNOB 17 18 18Y156 HANDLE KNOB 19 18X430 CABLE RESTRAINT 19A 18X519 A CONDUIT GLAND 20 18Y184 CONDUIT LEAD 21 18X503 A MAINS CABLE 110V US 23 18X1025 REAR PANEL PLATE 24 18X515 BRIDGE RECTIFIER 25 18...

Страница 25: ...Pin 39 18ZE38 Clutch assembly EIB 7154A493 40 18ZD40 Grooved Bearing 6000 41 18ZD41 Needle Bearing RNA 4900 42 18ZD42 Washer 43 18ZD43 Grooved Bearing 6005 2RS 44 18ZD44 Circlip 47 1 75 45 18ZD45 Grooved Bearing 6006 2RS 46 18ZD46 Washer 47 18ZD47 Circlip 55 2 48 18ZE48 Thrust washer EIB 80200503 49 18ZG49 Coupling Wheel Item Part No Description 50 18ZD50 Gear Coupling Half 51 18ZE51 Gear Cluster ...

Страница 26: ... ARBOR SPRING 9 18X628 MT3 ARBOR PISTON 10 18X206 19MM INTERNAL CIRCLIP 52 18X207 MT3 ARBOR WASHER 53 18X204 M10 x 10 CUP POINT SCREW Item Part No Description 12 18Y153 DRILL GUARD 80 81 Item Part No Description 80 18X535 HOOK STRAP ASSEMBLY 81 18X533 RATCHET STRAP ASSEMBLY PB1000E DRILL GUARD PB1000E SAFETY STRAPS ...

Страница 27: ... 18X342 SPACER PLATE 4 18X343 CLAMP PLATE 5 18X341 STUD 6 18X340 LARGE WASHER 7 18X336 M20 NYLOC NUT DIN 985 TYPE T 8 18X339 CAM 9 18X335 GLACIER BUSH FMB 1612 DU 10 18X337 HANDLE 3282 M 11 18X338 WASHER 19 7 x 6 5 x 1 6 12 18X201 M6 x 20 SHCS 13 18X249 M5 x 10 SHCS PB1000E SB OPTIONAL SWIVEL BASE PARTS ...

Страница 28: ...ity EMC Generic standards Emission standard for industrial environments According to the regulations 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2006 42 EC Machinery Directive Signed Date 19 04 11 P D Edwards Managing Director G J Hall Inc 830 Hanley Industrial Court Brentwood MO 63144 United States of America Phone 314 968 5040 Fax 314 968 5543 Email sales gjhalltools com Web www g...

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