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Power Tech Generators PT-10KSIC, Руководство по эксплуатации и техническому обслуживанию

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Power Tech Generators PT-10KSIC Скачать руководство пользователя страница 23

 

 

 

Page 

23

 of 

41

 

 

M

AINTENANCE 

S

CHEDULE

 

 

 

Notes: 

1.  Engine Oil must be changed after the first 50 hours of service then in 150 hour intervals after the 

first 50 hours.  

2.  Filter replacement intervals may vary depending on the quality of air, fuel, etc.  These service 

intervals are maximums and should be adjusted based on the operating conditions of the 
generator set.   

 

 

Maintenance Service Item 

See 

notes 

Daily 

150 

Hours 

500 

Hours 

1000 

Hours 

Remarks 

Check Engine Oil Level  

 

 

Check Coolant Level 

 

Check for Oil, Fuel, and Oil 

Leaks 

 

Check Electrical Connections 

 

Check Fuel Level 

 

Check for Water in Fuel 

 

Change Engine Oil 

At Least Every Year 

Oil Filter Change 

At Least Every Year 

Check Engine & Generator 

Mounts 

At Least Every Year 

 Replace Primary Fuel Filter 

At Least Every Year 

Replace In-Line Fuel Filter 

At Least Every Year  

Replace Air Filter Element 

At Least Every Year 

Replace Belts 

At Least Every Two Years 

Change Coolant 

At Least Every Year 

Replace Fuel Lines & Hoses 

At Least Every Two Years 

Replace Coolant Hoses and 

Clamps 

  At Least Every Year 

Содержание PT-10KSIC

Страница 1: ......

Страница 2: ...an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For more information go to www P65warnings ca gov diesel WA...

Страница 3: ...TG Series Controller 16 Introduction 16 Interface 16 LCD Display 16 LED Status Light 17 Buttons 17 Modes 18 Controller Operation 18 Viewing Parameters 18 Event History 19 Operating the Generator Set 2...

Страница 4: ...Fuel Pump 30 Fuel Lines 30 Fuel Specifications 30 Bleeding the Fuel System 31 Changing the Fuel Filters 32 Air Intake System Maintenance 34 Changing the Intake Air Filter 34 Service Log 35 Basic Trou...

Страница 5: ...ange the information contained in this manual without notice Power Tech recommends the use of only genuine Power Tech parts Other parts may not perform as well may damage the generator set and may res...

Страница 6: ...tes the presence of a hazard that will cause severe personal injury death or substantial property damage WARNING Warning indicates the presence of a hazard that can cause severe personal injury death...

Страница 7: ...NOT modify the generator set Unauthorized modifications may affect the life of the generator set as well as result in injury or death The area around the generator set should be clean and free of debr...

Страница 8: ...t in the presence of fuel leaks fuel accumulation or other flammable materials Keep the engine and engine bay clean and free of accumulated dirt grease and trash Keep the genset idling for 5 6 minutes...

Страница 9: ...nd repair if necessary DO NOT operate the generator set where exhaust fumes can accumulate and or leak into an occupied space DO NOT operate the generator set without a properly functioning exhaust sy...

Страница 10: ...qualified person take the measurements Inspect and replace any damaged wiring if necessary Make sure all electrical covers are in place before operating the genset WARNING Hazardous Voltage Backfeed t...

Страница 11: ...oolant can become extremely hot and cause pressure to build up in the cooling system Removing the pressure cap before allowing the generator set to cool down could cause hot coolant and or steam to be...

Страница 12: ...pprox 4 5 Qts 4 3 L Cooling System Capacity Approx 6 5 Qts 6 1 L GENERATOR Generator Type Brushless with Automatic Voltage Regulator Generator Output Continuous Prime PT 10KSIC 10000W 60Hz 8300W 50Hz...

Страница 13: ...Page 13 of 41 COMPONENT LOCATIONS...

Страница 14: ...Page 14 of 41...

Страница 15: ...Page 15 of 41...

Страница 16: ...down the generator set the PTG controller monitors and displays engine and generator parameters such as operating hours engine speed engine temperature oil pressure battery voltage generator voltage...

Страница 17: ...TE The OFF button is not intended to function as an Emergency Stop There are conditions in which it will not shutdown the generator set AUTO Button Used for placing the controller into AUTO mode Once...

Страница 18: ...tarted from a remote source CONTROLLER OPERATION Viewing Parameters Various engine and generator parameters can be viewed on the LCD Display The parameters will automatically scroll but by pressing th...

Страница 19: ...ing up the menu Use the UP or DOWN buttons to scroll until Events History is highlighted Press the ENTER button to access the Event History Once in the Event History use the UP or DOWN buttons to scro...

Страница 20: ...AC Circuit Breaker is in the OFF position Ensure the Master Power Switch is in the OFF position MANUALLY STARTING THE GENERATOR SET The generator set is capable of being started automatically remotel...

Страница 21: ...4 The generator set is now ready to accept an external start signal 5 Continue to monitor the generator set during operation to ensure it is operating correctly MANUALLY SHUTTING DOWN THE GENERATOR SE...

Страница 22: ...hile fatigued When making electrical repairs to the generator set be sure to follow any local state and National Electric Code NEC guidelines When performing safety checks or generator set service be...

Страница 23: ...s 1000 Hours Remarks Check Engine Oil Level Check Coolant Level Check for Oil Fuel and Oil Leaks Check Electrical Connections Check Fuel Level Check for Water in Fuel Change Engine Oil At Least Every...

Страница 24: ...Below 14 F 10 C SAE 10W 30 or 10W 40 Note The factory uses and recommends the use of a high quality SAE 15W 40 diesel engine oil NOTICE The use of low quality incorrect viscosity and or oils not desi...

Страница 25: ...ging the engine oil Always stop the engine before changing the engine oil DO NOT change the engine oil while the engine is running Always put the generator set in OFF mode before changing the oil If t...

Страница 26: ...ine oil and filter according to local regulations COOLING SYSTEM MAINTENANCE The cooling system circulates coolant through the engine where it absorbs excess heat from the engine The coolant then flow...

Страница 27: ...start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set is on a level surface and properly supported 3 Allow the generator set to cool full...

Страница 28: ...et may start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set is on a level surface and properly supported 3 Allow the generator set to coo...

Страница 29: ...me of air flowing across the radiator debris may be pulled into the radiator clog the fins and reduce air flow Reduced air flow across the radiator reduces the cooling efficiency of the radiator and m...

Страница 30: ...sistant to temperatures of at least 212 F 100 C To provide an adequate supply of fuel to the engine the hoses need to be sized appropriately Supply Line Size Minimum 5 16 8mm Return Line Size Minimum...

Страница 31: ...een run dry fuel lines have been removed the fuel filter has been removed or the generator set has not been used for an extended time If air has become trapped in the fuel system use the following ste...

Страница 32: ...on a level surface and properly supported 3 Allow the generator set to cool fully 4 Unscrew the filter cartridge from the filter boss ensuring the old gasket does not remain behind 5 Apply a thin film...

Страница 33: ...side of the pump and tighten DO NOT over tighten 11 Inspect fuel hose and clamp Replace if necessary 12 Reattach the fuel hose and clamp to the hose barb 13 Bolt the fuel pump and filter assembly bac...

Страница 34: ...ng the intake air filter If the generator set is in AUTO mode the generator set may start automatically without warning 1 Shut down the generator set and put it in OFF mode 2 Ensure the generator set...

Страница 35: ...Page 35 of 41 This service log is provided to assist you in keeping track of services performed on the generator set Date Hours Service Performed...

Страница 36: ...k circuitry wiring improperly connected Refer to engine control wiring and check crank connections Engine cranks but doesn t start Out of fuel Check fuel level add fuel if necessary Fuel relay damaged...

Страница 37: ...Page 37 of 41 120 240 VAC A TYPE GENERATOR END WITH AS440 AVR...

Страница 38: ...Page 38 of 41 120VAC ONLY CE TYPE GENERATOR END WITH VR3 1B AVR...

Страница 39: ...Page 39 of 41 120 240VAC CE TYPE GENERATOR END WITH VR3 1B AVR...

Страница 40: ...Page 40 of 41 CONTROL WIRING WITH PTG350 CONTROLLER...

Страница 41: ...Page 41 of 41 Revision Date Initial Release 2 5 2020...

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