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1.  Refer to the manufacturer’s documentation and PDC fitting instructions 

to determine the locations and exact size of the hole for the PDCs to 
be fitted (some bumper panels have location markings on the inner 
surface). 
 
 
 
 
 
 
 
 
 
 
 

2.  Drill pilot hole: refer to Figure 2: use the supplied drill bit (A) to drill 

through the centre of the marked location position. Wear eye protection 
when drilling.

3.  The five sets of reaction plates (C), dies (D) and punches (E) supplied will 

enable ten different hole sizes to be punched. Once the diameter of the 
hole has been decided, choose the correct reaction plate, die and punch 
for the specified hole size.

Instructions

C

D

B

E

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4.  Assemble these components through the pilot hole as shown in either 

Figure 3 or 4. Refer to the markings on the die and punch; ensure that 
the desired hole size dimensions are facing each other, for example for a 
26mm hole, the 26mm die faces the 26mm punch; for a 32mm hole, the 
32mm die faces the 32mm punch, etc.  
 
 
 
 
 
 
 
 
 
 
 
 

5.  Refer to Figure 5: on the inner surface of the panel use a 12mm socket 

or spanner to hold the force screw steady. 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.  Refer to Figure 6: use a 12mm socket or spanner and tighten force 

screw nut clockwise to force the hole punch through the bumper panel 
material.

Instructions

Outer surface of panel

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