Operating Instructions
Loosening Bolts
1. Connect the torque wrench to the pump unit. Ensure that the couplings are fully screwed together as they are
self-sealing and will restrict oil flow if not fully connected.
2. Prior to applying the torque wrench (and socket) to the application, the pump output pressure must be pre-set to
deliver the maximum pressure of 690 Bar (10,000psi). This can be done with the torque wrench connected to
the pump and resting on the floor or bench. Applying advance pressure to the torque wrench will extend the pis-
ton until it reaches the end of its stroke whereby the pump pressure will build. Holding the wrench at the end of
its stroke will allow the pump pressure to be adjusted. Retract the torque wrench piston and advance again
making sure that the pump delivers full pressure.
Blanking the pump outlets using blank couplings can also be done to carry out the pump pressure setting.
3. Apply the torque wrench and socket to the nut to be loosened, ensuring that the reaction arm butts firmly and
squarely against the selected reaction point.
4. Start the pump and advance the torque wrench. As the wrench strokes forward the reaction arm will press
against the reaction point. As the pump pressure builds (and thus torque applied to the nut), the nut will break
free. Once the nut has been released, remove the nut by hand if loose enough, or alternatively use an impact
wrench, it is not recommended to use the torque wrench.
NOTE : Should maximum pump pressure be reached, and the nut has still not broken free, use a higher capacity torque
tool (providing that the nut/bolt material will accept the higher torques without damage). Do not, under any circumstances,
strike the socket or torque wrench in an attempt to ‘shock’ the nut free.
5. Retract the torque wrench, stop the pump unit, and remove from the nut.
Notes on Loosening Bolts
Loosening of bolts using torque tools can be unpredictable and often unsuccessful, especially if the nuts and bolts
are severely corroded. However, some measures can be carried out to increase the success rate of nut breakout.
• In general, loosening mildly rusted bolts requires up to twice the make up torque to release the nut. Heavily cor-
roded bolts may take up to three times the make up torque. Ensure that the bolt and nut material is strong
enough to accept these higher torques.
• Remove surface rust and scale using a wire brush. Apply releasing oil to the nut, bolt and bearing face, and allow
time for the release oil to soak in and penetrate.
• Only use the torque wrench to break the nut free. Using the torque tool to wind the nut from the bolt can induce
high torsion and reaction forces, therefore it is better to use and impact wrench to completely remove the nut.
• Never strike the socket or torque wrench in an attempt to ‘shock’ the nut free. This will cause damage to the
socket and torque wrench, and could result in operator injury. Evidence of torque wrench abuse will invalidate the
Manufacturer’s Warranty.
Manual Pumps
1. To operate the hydraulic wrench with a hand pump, make sure the pump is rated at 10,000 psi (68,900 kPa)
maximum pressure.
2. Connect the hand pump to the hydraulic wrench with a single-line hose assembly.
Sheet No.
8 of 12
Rev
Date: 16 July 2007
