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17

SERVICE AND ADJUSTMENTS

TO REMOVE WHEELS (See Fig. 22)

•  Remove the wheel pin and retainer pin and remove 

wheel from axle.

NOTE:

 To seal punctures or prevent flat tires due to slow 

leaks, tire sealant may be purchased from your local parts 

dealer. Tire sealant also prevents tire dry rot and cor ro sion.

AXLE

WHEEL PIN

OUTER HOLE

WHEEL HUB

WHEEL

RETAINER 

PIN

FIG. 22

ENGINE

SEE ENGINE MANUAL

CARBURETOR

Your carburetor is not adjustable. Engine performance 

should not be affected at altitudes up to 2,134 meters. If 

your engine does not operate properly due to suspected 

carburetor problems, take your snow thrower to a service 

center/department.

ENGINE SPEED

Never tamper with the engine governor, which is factory set 

for proper engine speed. Overspeeding the engine above 

the factory high speed setting can be dangerous and will 

void the warranty. If you think the engine-governed high 

speed needs adjusting, contact a service center/depart-

ment, which has the proper equipment and experience to 

make any necessary ad just ments.

FIG. 21

DRIVE BELT REPLACEMENT (See Fig. 21)

TO REMOVE DRIVE BELT
1.  Remove auger belt.  See “TO REMOVE AUGER BELT” 

in this section.

2.  Remove tensioner spring attached to drive belt tensioner 

arm.

3.  Remove return spring holding the swing plate in place.
4.  Remove arm bolt and drive belt tensioner arm.
5.  Remove pulley bolt and washer, engine pulley, and drive 

belt from engine.

6.  Remove the top bolt holding the swing plate to frame 

assembly.  

7.  Pivot and hold the swing plate away from snow thrower 

and remove drive belt from drive pulley.

TO INSTALL DRIVE BELT
1.  Pivot and hold swing plate away from snow thrower.  

Place drive belt onto drive pulley. Ensure drive belt is 

routed in drive pulley groove properly before lowering 

swing plate.

2.  Install previously removed top bolt.  Tighten securely.
3.  Place drive belt into engine pulley groove before installing 

onto engine shaft.  

4.  Install previously removed washer and bolt and secure 

engine pulley onto engine.  Tighten securely (30-35 Ft. 

Lbs. / 41-47 Nm).

5.  Install drive belt tensioner arm and arm bolt onto engine.  

Tighten securely.

6.  Install return spring onto swing plate.
7.  Install tensioner spring onto tensioner arm.
8.  Operate all controls to ensure belts are installed properly 

and that all components are moving correctly.

9.  Install auger belt.  See “TO INSTALL AUGER BELT” in 

this section.

AFTER REPLACING BELT(S)

1.  INSTALL BELT COVER and two (2) screws. Tighten 

securely.

2. INSTALL DISCHARGE CHUTE – See “INSTALL 

DISCHARGE CHUTE / CHUTE Rotator HEAD” in the 

Assembly section of this manual.

DRIVE PULLEY

ENGINE PULLEY

ARM BOLT 

DRIVE BELT 

TENSIONER 

ARM

TENSIONER 

SPRING

DRIVE 

BELT  

SWING 

PLATE

TOP 

BOLT 

RETURN 

SPRING

PULLEY BOLT 

AND WASHER 

Содержание PR240

Страница 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 587 00 05 27 Rev 2 Gasoline containing up to 10 ethanol E10 is...

Страница 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Страница 3: ...when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Never...

Страница 4: ...1 CARRIAGE BOLT 5 16 18 x 5 8 585832001 1 LOCKNUT 1 4 20 585691401 1 SHOULDER BOLT 1 4 20 585832201 1 SPRING 184505 2 SHEAR BOLTS 1 4 20 x 1 3 4 585511801 2 LOCKNUTS 1 4 20 73800400 1 CABLE GUIDE 581...

Страница 5: ...mounting holes Install carriage bolts that aresuppliedinthebagofpartsandtightenlowerhandle knobs securely 3 Install the additional carriage bolts and handle knobs that are supplied in the bag of parts...

Страница 6: ...CKET 1 4 20 LOCKNUT CABLE EYELET 1 4 20 SHOULDER BOLT FIG 7 INSTALLDISCHARGECHUTE CHUTEROTATORHEAD See Fig 4 and 5 NOTE The multi wrench provided in your parts bag may be used to install the chute rot...

Страница 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Страница 8: ...en snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder f...

Страница 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Страница 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Страница 11: ...FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom of tank filler...

Страница 12: ...e primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Co...

Страница 13: ...ou should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipm...

Страница 14: ...ated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in c...

Страница 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Страница 16: ...f the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remove the auger belt from the engine pulley 4 Tip the back section down The...

Страница 17: ...olding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Removepulleyboltandwasher enginepulley anddrive belt from engine 6 Remove the top bolt holding the swing plate to frame...

Страница 18: ...use if first gear seems to slip or seems too slow adjustments may need to be made to the Speed Select and Drive Engagement cable tensions to shorten their lengths To adjust the Speed Select cable 1 A...

Страница 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Страница 20: ...eplace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fre...

Страница 21: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 05 09 010 C 1 2 3 4 5X 5X 1 581 63 73 02...

Страница 22: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Страница 23: ...EL 3 586 71 52 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 585 51 18 01 BOLT SHEAR 1 4 20 7 873 80 04 00 NUT NYLOCK 1 4 20 8 585 69 1...

Страница 24: ...OWER MODEL PR241 96192008600 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT 2 532 40 54 00 CLIP CLEANOUT TOOL 3 532 19 41 89 SCREW HEX WASHER 13 16 X 5 8 05 09 007 A 2...

Страница 25: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 5 5 6 6 7 9 8 8 05 08 002 D 1 581 12 83 01 CABLE CONTROL DRIVE 2 587 42 87 01 CABL...

Страница 26: ...nal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 003 D 1 581 68 03 01 CABLE ROTATOR AS...

Страница 27: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 3 4 5 05 08 001 B 1 580 66 47 01 CABLE INTERLOCK 2 532 43 17 62 PIN GROOVED 3 812 00 00...

Страница 28: ...hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL PR241 96192008600 CONTROL PANEL DISCHARGE CHUTE 1 2 2 3 05 07 003 A 1 581 13 12 01 CONSOLE BASE MULTI CONTROL...

Страница 29: ...CONTROL PANEL DISCHARGE CHUTE 1 1 2 3 3 3 4 4 4 5 5 5 6 7 05 08 005 C 1 581 12 39 02 LEVER CONTROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01...

Страница 30: ...44 36 24 CHUTE WELDMENT 2 532 18 45 11 DEFLECTOR WELDMENT 3 532 42 03 25 DEFLECTOR SEAL 4 532 12 84 15 POP RIVET 5 532 43 03 24 CHUTE SNOW SHIELD 6 532 42 17 28 SHIELD STRAP RETAINER 7 586 96 15 01 C...

Страница 31: ...nufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 05 06 001 E 1 581 12 36 04 UPPER HANDLE 2 532 19 19 38 HANDLE KNOB STD BL...

Страница 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Страница 33: ...ON BEARING ASM 4 872 11 0506 BOLT CARRIAGE 5 16 18 X 75 GR5 5 581 09 0901 HUB RUBBER WHEEL 6 581 09 1002 RUBBER WHEEL PLATE 7 812 00 0022 E RING 8 581 12 1901 SHAFT 7 TOOTH REDUCTION 9 580 75 6101 RET...

Страница 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 5 5 6 6 7 8 05 03 001 A 1 532 44 49 49 WASHER 1 00 2 581 12 23 01 HEX BUSHING...

Страница 35: ...O NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 05 01 002 A 1 583 94 05 02 SMALL MOUNTING PLATE 1 2 2 2 2 3 4 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 8 8 05 01 001 C 580 42 60 05 COMPLETE LCT ENGINE PW2HK186501...

Страница 36: ...MPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 4 05...

Страница 37: ...4 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR5 5 581 33 82 03 IDLER ARM DRIVE WELDMENT 6 873 80 05 00 NUT NYLOCK 5 16 18 7 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 8...

Страница 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Страница 39: ...51 18 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 532 42 91 12 WRENCH 4 585 83 22 01 BOLT SHOULDER 5 585 69 14 01 NUT HEX FL 1 4 20 CTR 6 585 69 10 01 NUT NYLOCK 3 8 16 7 587 35 90 01 BOL...

Страница 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Страница 41: ...only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 19 96 83 DECAL DANGER 3 532 19 96 82 DECAL DANGER...

Страница 42: ...2 43 65 67 CYLINDER 208CC GEN LL SNOW 5 532 42 05 82 PISTON ROD ASSEMBLY 208CC 6 532 42 05 83 CONNECTING ROD ASSEMBLY 208CC 7 532 42 05 84 CAMSHAFT MCR 208CC 8 532 42 92 35 FLYWHEEL ELECTRIC START 2 C...

Страница 43: ...532 42 09 61 SMALL BLACK OIL DIPSTICK PLASTIC 38 532 42 96 91 ROCKER ARM KIT 208CC INCL GASKET 39 532 42 92 24 CHOKE CONTROL KNOB GEN II RED 40 532 42 95 98 NON REMOVABLE PLASTIC PLUG 136 208 254CC 4...

Страница 44: ...ommercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance w...

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