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SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise

hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close

hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.
• Check wiring. .

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 44)

• Raise

hood.

• Unsnap headlight wire connector.
•

Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad-

just ment should not be necessary. If adjustment is neces-

sary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

Fig. 44

02778

HOOD

HEADLIGHT WIRE

CONNECTOR

TRANSMISSION

REMOVAL/RE PLACE MENT

Should your transmission require removal for service or

re place ment, it should be purged after reinstallation and

before operating the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

Содержание 532 43 34-32

Страница 1: ...TION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 532 43 34 32 Rev 2 06 21 10 JA Printed in the U S A 03032 ...

Страница 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Страница 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Страница 4: ...nd the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections ...

Страница 5: ... 3 1 5 s r e h s a W D O 2 Rear Lift Link Assemblies 1 Front Lift Link Assembly 1 Anti Sway Bar 1 3 4 O D Washers 1 Small Retainer Springs 1 1 1 4 O D Washer 1 Wheel 1 3 8 16 Locknut 1 Shoulder Bolt Mower If Equipped 2 Keys Slope Sheet Keys 1 Oil Drain Tube Mower Front Wheel ...

Страница 6: ...to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TOROLLTRACTOROFFSKID SeeOperation section for location and function of controls Raise attachment lift lever to its highest position Release ...

Страница 7: ...Q A Fig 8 4 SLIDE MOWER UNDER TRACTOR See Fig 8 Bring belt forward and check belt for proper routing in all mower pulley grooves NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor LIFT LEVER Fig 4 H FRONT MOWER BRACKET W FRONT GAUGE WHEEL X SHOULDER BOLT Y 1 1 4 O D WASHER Z 3 8 16 LOCKNUT ...

Страница 8: ...ion bracket F Insert other end of link E into hole in front mower bracket H and secure with washer and small retainer spring J NOTE Requires deck lifting Fig 14 FRONT LINK LOCATION E G F M E FRONT LIFT LINK ASSEMBLY F FRONT SUSPENSION BRACKET G LARGE RETAINER SPRING H FRONT MOWER BRACKET J SMALL RETAINER SPRING M ENGINE CLUTCH PULLEY J H Fig 13 7 ATTACH REAR LIFT LINKS C See Fig 13 Insert rod end ...

Страница 9: ...on of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly in...

Страница 10: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Страница 11: ...L Used for starting and controlling engine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Use...

Страница 12: ...18 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full spe...

Страница 13: ...e wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole as shown and tighten securely Repeatforoppositesideinstallinggaugewheelinsame adjustment hole TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off ...

Страница 14: ...ipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should on...

Страница 15: ...n Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows Be sure the tractor is on level ground Release the parking brake and let the brake slowly return to operating position Allow one minute for transmission to warm up This can be done dur...

Страница 16: ...iveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 26 Fig 26 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass t...

Страница 17: ...MENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service a...

Страница 18: ...he ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp Replace bent or damaged blades CAUTION Useonlyareplacementbladeap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous could...

Страница 19: ...perly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent enginedamagefromoverheating Cleanwithawirebrushor compressedairtoremovedirtandstubborndriedgumfibers MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Rep...

Страница 20: ...port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away WARNING A broken or missing washout fitting could expose you or others to thrownobjectsfromcontactwiththeblade Replace broken or missing washout fitting immediately prior to using mower again Pl...

Страница 21: ...of this manual V Q P M K L R P Q R P R TO REPLACE MOWER BLADE DRIVE BELT See Fig 34 MOWER DRIVE BELT REMOVAL Park tractor on a level surface Engage parking brake Lower attachment lift lever to its lowest position Disengage belt tension rod K from lock bracket L CAUTION Belt tension rod is spring loaded Have a firm grip on rod and release slowly Remove screws P from mandrel covers Q and remove cove...

Страница 22: ...d visually checking the appearance Readjust if necessary until you are satisfied with the results A Turn nut left to lower mower Turn nut right to raise mower Fig 35 Fig 36 PRECISION SIDE TO SIDE ADJUSTMENT See Fig 36 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to it...

Страница 23: ... guides and keepers 9 Install mower See TO INSTALL MOWER section in this manual electric 02953 E A F B J G C H D Fig 39 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the w...

Страница 24: ...od chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 42 REPLACING BATTERY See Fig 43 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before con...

Страница 25: ...r To replace reverse above procedure ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your ca...

Страница 26: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Страница 27: ...ing 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4...

Страница 28: ...led 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF 1 Turn switch ON 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s 3 Faulty light switch 3 Check replace li...

Страница 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Страница 30: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage o...

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