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SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST-

MENTS:

•

Depress clutch/brake pedal fully and set parking brake.

•

Place gearshift lever in neutral (N) position.

•

Place attachment clutch in “DISENGAGED” position.

•

Turn ignition key to “STOP” and remove key.

•

Make sure the blades and all moving parts have completely stopped.

•

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 13)

Mower will be easier to remove from the right side of trac-

tor.
• Place attachment clutch in “DIS EN GAGED” position.
• Move attachment lift lever forward to low er mower to

its lowest po si tion.

• Roll belt off engine pulley.
•

Remove small retainer spring, and remove clutch spring

off pulley bolt.

•

Remove large retainer spring, slide col lar off and push

housing guide out of brack et.

• Disconnect anti-swaybar from chas sis bracket by re-

mov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by re mov ing retainer

springs.

•

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT:

IF AN ATTACHMENT OTHER THAN THE MOWER

DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE

FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE

HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 13)

• Raise attachment lift lever to its high est position.
•

Slide mower under tractor with deflector shield to right

side of tractor.

• Lower lift lever to its lowest po si tion.
• Connect front links to mower deck and secure with

retainer springs..

• Connect suspension arms to rear deck brackets and

secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure

with retainer spring.

•

Push clutch cable housing guide into bracket, slide col-

lar onto guide and secure with large retainer spring.

•

Place flat washer and clutch spring on idler pulley bolt

and secure with small retainer spring.

• Install belt onto engine pulley.

SUSPENSION

ARMS

RETAINER SPRINGS

(BOTH SIDES)

RETAINER SPRING

ANTI-SWAY BAR

HOUSING GUIDE

FRONT LINK

COLLAR

ENGINE PULLEY

LARGE

RETAINER

SPRING

CLUTCH SPRING

SMALL RETAINER SPRING

BRACKET

SQUARE HOLE

Fig. 13

DEFLECTOR SHIELD

SMALL RETAINER SPRING

CLUTCH SPRING

FLAT WASHER

Содержание 438495

Страница 1: ...AR EYE PROTECTION DURING OPERATION Visit our website www poulan com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 438495 09 17 10 TH Printed in U S A ...

Страница 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Страница 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Страница 4: ...yrem edy pleasecontactyournearestauthorizedservicecenter department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule i...

Страница 5: ...eel 1 Washer 1 Knob Steering Wheel Insert Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys 2 Keys Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer 1 Large Flat Washer ...

Страница 6: ...rench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Utility knife 2 7 16 wrenches Tire pressure gauge 2 1 2 wrenches Pliers 1 9 16 wrench Whenrightorlefthandismentionedinthismanual itmeans when you are in the operating position seated behind the steering wheel TOREMOVETRACTORFROMCARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut ...

Страница 7: ...tires CHECK DECK LEVELNESS For best cutting results mower housing should be prop erly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRA...

Страница 8: ...for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is fille...

Страница 9: ...r death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or mod...

Страница 10: ...ects the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine Our tractors conform to the safety standards of the American National Standards Institute Fig 4 PARKING BRAKE CLUTCH BRAKE PEDAL THROTTLE CHOKE CONTROL GEAR SHIFT LEVER ATTACHMENT LIFT LEVER LIFT LEVER PLUNGER IGNITION SWITCH ATTACHMENT CLUTCH LEVER ROS ON POSITION HEIGHT ADJUSTMENT INDICATOR LIGH...

Страница 11: ...o backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD ATTACHMENT CLUTCH LEVER ENGAGED POSITION IGNITION KEY DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION GEAR SHIFT LEVER THROTT...

Страница 12: ...RATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with th...

Страница 13: ...ngine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used ...

Страница 14: ...riveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 7 Fig 7 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to...

Страница 15: ...r Loose Fasteners Check Replace Mower Blades Check Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be m...

Страница 16: ...the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp Replace bent or damaged blades CAUTION Useonlyareplacementbladeap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous coul...

Страница 17: ... oil into container After oil has drained completely reinstall oil drain plug Do not tighten more than 13 Ft Lb s Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FUL...

Страница 18: ... the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower IN LINE FUEL FILTER See Fig 12 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel...

Страница 19: ...onnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 13 Raise attachment lift lever to its highest position Slide mower under tractor with deflect...

Страница 20: ...al If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 14 and 15 Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To ...

Страница 21: ...ve belt upwards from transaxle pulley by deflecting belt keep ers Remove belt from center span keeper and pull belt away from tractor BELT INSTALLATION Carefully work new belt down between transaxle belt keepers and onto the input pulley Slide belt into the center span keeper Pull belt toward front of tractor and roll around the top groove of engine pulley Install belt through stationary idler and...

Страница 22: ...wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTORISEQUIPPEDWITHA12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DONOTUSEYOURTRACTORBATTERYTOSTART OTHER VEHICLES TO ATTACH JUMPE...

Страница 23: ... preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment 02495 HOOD HEADLIGHT WIRE CONNECTOR 02602 02603 SEAT PAN NUT POSITIVE RED CABLE ...

Страница 24: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Страница 25: ...own fuse 4 Replace fuse 5 Corroded battery terminals 5 Clean battery terminals 6 Loose or damaged wiring 6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge ...

Страница 26: ... Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves and trash around mandrels 11 Clean around...

Страница 27: ...used for rental or commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage ...

Страница 28: ...28 SERVICE NOTES ...

Страница 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Страница 30: ... I D Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan com support asp NOTE HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating c...

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