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17

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, bolt 

and tighten securely (41-47 N-m torque).  Make sure 

belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If 

the belts are damaged or begin to slip from wear, they 

should be replaced. It is recommended that the belt(s) be 

replaced by a service center/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-

 tion and should be replaced by original equipment man u-

 fac tur er (OEM) belts avail able from your nearest service 

center/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if 

the snow thrower should fall during 

the belt chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain gaso-

line from fuel tank into a suitable container, out doors, 

away from fire or flame. Wipe up any spilled gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, flat washer 

securing pulley to engine crankshaft.  Remove outside 

(auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing 

and frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and re-

move clutch rod from swing plate.  Tip swing plate 

forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

Fig. 21

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

BOLT

Содержание 435564

Страница 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious in...

Страница 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Страница 3: ...king condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to c...

Страница 4: ...Y PRE OPERATION 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed c...

Страница 5: ...ner spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER Fig 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE Fig 3 PLASTIC TIE NOTE The multi wrench may be us...

Страница 6: ...AUGER CONTROL ROD CONTROL ARM VINYL SLEEVE LOOP OPENING UP Fig 5 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute...

Страница 7: ...ote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 lock...

Страница 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 9: ...or starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to STOP the engine Choke control used for starting a cold...

Страница 10: ...ngine To engage choke move lever to FULL position Fig 13 Fig 11 OPEN OFF Fig 12 FULL OFF TO CONTROL SNOW DISCHARGE See Fig 13 WARNING Snow throwers have ex posed rotating parts which can cause severe...

Страница 11: ...er hous ing and the discharge chute AUGER CONTROL LEVER Fig 14 Fig 15 CLEAN OUT TOOL MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PROPELLING forward and reverse movement...

Страница 12: ...be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadd...

Страница 13: ...priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5...

Страница 14: ...e schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFO...

Страница 15: ...act with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine...

Страница 16: ...econnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in t...

Страница 17: ...ervice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be rep...

Страница 18: ...t flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion INNER HOLE KLIK PIN OUTER HOLE WHEEL HUB WHEEL Fig 22 EN...

Страница 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Страница 20: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Страница 21: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Страница 22: ...inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2...

Страница 23: ...9 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 7390060...

Страница 24: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Страница 25: ...DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAI...

Страница 26: ...KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 CONTROL PANEL CHUTE 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 62...

Страница 27: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X431 LOOP HANDLE LH 2 41...

Страница 28: ...W THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F 1 412683X431 CONTROL PANEL 2 424517X428 CONTROL LEVER LH 3 424516X428 CONTROL LEVER RH 4...

Страница 29: ...nd void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION RO...

Страница 30: ...O NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAI...

Страница 31: ...so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 DRIVE 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 AXLE ASSEMBLY...

Страница 32: ...l Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Страница 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Страница 34: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 428173 COMPLETE LCT ENGINE 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18...

Страница 35: ...TION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 423990X431 IDLER BRACKET 6 426589 NUT 5 16 18 7 74780524 SCREW 5 16 18 X 1 50 8 424297 SHOULDER BOLT 5 16 18 X 50 9 751153 NUT 5 16 18...

Страница 36: ...ipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 WHEELS KEY P...

Страница 37: ...uld be hazardous damage your snow thrower and void your warranty 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16...

Страница 38: ...o could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP291E27 96198003600 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 D...

Страница 39: ...39 SERVICE NOTES...

Страница 40: ...ed for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintain...

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