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17

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, bolt 

and tighten securely (41-47 N-m torque).  Make sure 

belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 22)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a  service center/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-

 tion and should be replaced by original equipment man u-

 fac tur er (OEM) belts avail able from your nearest  service 

center/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, flat washer 

securing pulley to engine crankshaft.  Remove outside 

(auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing 

and frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and re-

move clutch rod from swing plate.  Tip swing plate 

forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 22

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

BOLT

Содержание 430429

Страница 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Страница 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Страница 3: ...2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at frequent intervals f...

Страница 4: ...bled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all p...

Страница 5: ...1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL...

Страница 6: ...ded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRAC...

Страница 7: ...ote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 lock...

Страница 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 9: ...ight of scraper bar from the ground Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in...

Страница 10: ...and increase the distance Move lever back to lower the deflector and decrease the distance Be sure lever springs back and locks into desired position FIG 14 DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLEC...

Страница 11: ...he handle to clear snow from the auger hous ing and the discharge chute CLEAN OUT TOOL FIG 16 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse...

Страница 12: ...n reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE...

Страница 13: ...move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL START...

Страница 14: ...e only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil le...

Страница 15: ...dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tighten...

Страница 16: ...ontrol lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to...

Страница 17: ...ervice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be rep...

Страница 18: ...adjustable Engine performance should not be affected at altitudes up to 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service...

Страница 19: ...ine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or per...

Страница 20: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Страница 21: ...snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Страница 22: ...parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2...

Страница 23: ...9 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 7390060...

Страница 24: ...do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 KEY PART NO N...

Страница 25: ...DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X004 SHIELD RETAIN...

Страница 26: ...KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 CONTROL PANEL CHUTE 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 62...

Страница 27: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 4197...

Страница 28: ...6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 HANDLES 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4...

Страница 29: ...our warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION RO...

Страница 30: ...NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETA...

Страница 31: ...e your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 DRIVE KEY PART NO NO DESCRIPTION 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 assy of 1a 1b...

Страница 32: ...could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 DRIVE 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Страница 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Страница 34: ...wer and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002801 CHASSIS ENGINE PULLEYS 1 2 2 3 3...

Страница 35: ...1 419888 IMPELLER BELT 2 427304 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 423990X479 IDLER BRACKET 6 426589 NUT 5 16 18 7 74780524 SCREW 5 16 18 X 1 50 8 424297 SHOULDER BO...

Страница 36: ...RTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E...

Страница 37: ...w thrower and void your warranty 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCK...

Страница 38: ...NT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27...

Страница 39: ...SPARK 1 17 429963 STARTER MOTOR 1 18 429964 PLATE WINDING 1 19 429965 COIL ASSY 1 20 429966 COIL ASSY IGNITION 1 21 429967 FLYWHEEL COMP 1 KEY PART NO NO DESCRIPTION QTY KEY PART NO NO DESCRIPTION QTY...

Страница 40: ...door Prod ucts NA Inc may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for pr...

Страница 41: ...r or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 3 Any warra...

Страница 42: ...uel system 3 Ignition system 4 Exhaust gas recirculation systems II The following parts are also considered emission related components for exhaust emissions 1 Aftertreatment devices 2 Crankcase venti...

Страница 43: ...oes not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 4 Exclusions Excluded from this Warr...

Страница 44: ......

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