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17

SERVICE AND ADJUSTMENTS

TO REPLACE BELTS (See Fig. 23)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a qualified service center.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/or 

damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
8.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

9.  Place auger belt around and inside the groove of auger 

pulley only.

10. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

11.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

12.  Install the two (2) hex bolts and tighten securely.
13.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, 

lockwasher and bolt and tighten securely (30-35 ft. 

lbs. torque).  Make sure belt is inside belt keeper.

14. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

15.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and flat washer securing pulley to engine crankshaft.  

Remove outside (auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE AUGER BELT from around pulley.
7.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 23

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

LOCKWASHER

BOLT

Содержание 421471

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Страница 3: ...0 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate...

Страница 4: ...05 1 LOCKNUT 1 4 20 191730 1 NYLON WASHER 179246 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 1 LOCKNUT 3 8 73800600 3 RETAINER SPRINGS 169675 2 LOCKNUTS 1 4 20 73800400 1 TRACTION DRIVE CONTROL ROD...

Страница 5: ...s except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for...

Страница 6: ...ing TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 INSTALL TRACTI...

Страница 7: ...te with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon friction washer and 1 4 20 locknut as shown...

Страница 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 9: ...start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Chok...

Страница 10: ...wn into the eyes which canresultinsevereeyedamage Alwayswear safety glasses or eye shields while operating your snow thrower or performing any adjust ments or repairs We recommend standard safety glas...

Страница 11: ...the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow...

Страница 12: ...il FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 20 Fill fuel tank to bottom of tank fil...

Страница 13: ...ngine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPER...

Страница 14: ...ason Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use on...

Страница 15: ...d place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustme...

Страница 16: ...ce wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltwithspacer Install 1 4 20 lock nut and tighten securely CAUTION Do...

Страница 17: ...ulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower togethe...

Страница 18: ...r Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDE...

Страница 19: ...r 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fue...

Страница 20: ...NOW THROWER MODEL PP1053ES 96192001803 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10 9 1 11 11 3 12 12 4 13 14 15 17 8 7 11 5 6 11 16 18 35 19 21 22 23 24 25 23 22 21 20 36 26 27 28 30 29 31 31 32 3...

Страница 21: ...0 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Страница 22: ...r and void your warranty 1 2 3 5x 4 5x 01 07 003 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PP1053ES 96192001803 AUGER HOUSING IMPELLER ASSEMBLY 1 1 2 3 2...

Страница 23: ...ow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 4 3 01 11 001 A 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 RE...

Страница 24: ...0 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLECTOR CONTROL CABLE NOTE 1...

Страница 25: ...VOT 6 420674 CABLE ASSEMBLY NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 15 005 A 1 188303 STEER CABLE 2...

Страница 26: ...NT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419798X479 LOOP HANDLE LH 2 419799X479 LOOP HA...

Страница 27: ...nd void your warranty 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 01 08 002 D KEY PART NO NO DESCRIPTION 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 41...

Страница 28: ...ure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEM...

Страница 29: ...TANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 419797X479 LOWER HANDLE 2 405784X479 PIVOT S...

Страница 30: ...6 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 6...

Страница 31: ...175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SHI...

Страница 32: ...ure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXL...

Страница 33: ...PORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 A KEY PART NO NO DESC...

Страница 34: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DE...

Страница 35: ...d void your warranty KEY PART NO NO DESCRIPTION 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8...

Страница 36: ...ent Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 3 01 15 003 A 1 2...

Страница 37: ...3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT...

Страница 38: ...ULAN 6 181033 DECAL INSTRUCTION 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 11 415399 DECAL LH TRIGGER 12 415398 DECAL RH TRIGGER 421471 OWNER S MANUAL ENGLISH 421472 OWNER S...

Страница 39: ...39 SERVICE NOTES...

Страница 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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