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16

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLT

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

LOCKWASHER

BOLT

FIG. 21

SERVICE AND ADJUSTMENTS

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and flat washer securing pulley to engine crankshaft.  

Remove outside (auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE AUGER BELT from around pulley.
7.  RELIEVE TENSION ON TRACTION DRIVE BELT IDLER 

and remove traction drive belt from around pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
8.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

9.  Place auger belt around and inside the groove of auger 

pulley only.

10. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

11. Bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 10.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/or 

damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

TO REMOVE WHEELS (See Fig. 22)

•  Remove the klik pin and remove wheel from axle.

IMPORTANT:

 When installing wheel, be sure to use the in-

nermost hole in axle and the wheel hub hole.  To dis en gage 

drive system from the wheels (for pushing or trans port ing 

the snow thrower), remove klik pin from wheel hub and 

insert pin into the outermost hole in axle only.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

12.  Install the two (2) hex bolts and tighten securely.
13.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, 

lockwasher and bolt and tighten securely (30-35 ft. 

lbs. torque).  Make sure belt is inside belt keeper.

14. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

15.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

INNER 

HOLE

KLIK PIN

OUTER HOLE

WHEEL HUB

WHEEL

FIG. 22

Содержание 419002

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Страница 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Страница 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Страница 5: ...ve control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod position...

Страница 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...e used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY R...

Страница 9: ...E CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwis...

Страница 10: ...ecommended that you use a slower speed until you are familiar with the operation of the snow thrower HIGH POSITION CHUTE DEFLECTOR LOW POSITION KNOB FIG 13 USING THE CLEAN OUT TOOL See Fig 15 In certa...

Страница 11: ...eads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage o...

Страница 12: ...e control to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the s...

Страница 13: ...oningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES...

Страница 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Страница 15: ...ndinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 C...

Страница 16: ...ses handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower completel...

Страница 17: ...due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Ne...

Страница 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Страница 19: ...19 SERVICE NOTES...

Страница 20: ...92001703 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 26 10 22 25 20 18 58 2...

Страница 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 405977X479 Auger Assembly RH 31 405976X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thru...

Страница 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Страница 23: ...Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 155415...

Страница 24: ...24 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 HANDLES 10 15 23 22 27 27 22 15 32 31 32 30 31 38 39 7 6 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5 40 12 11 15 11 15 16 17 16 17 14 11 13...

Страница 25: ...18 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleev...

Страница 26: ...OWER MODEL NO PR8527ES 96192001703 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 39...

Страница 27: ...Trunnion Bearing Assembly 16 186951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex H...

Страница 28: ...DEL NO PR8527ES 96192001703 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 58 16 53 1 42 8 13 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36...

Страница 29: ...74780524 Screw Hex Head 5 16 18 x 1 1 2 19 175331 Bushing Idler Pivot 20 180523 Pulley Idler 2 3 4 21 74610516 Screw Hex Head 5 16 24 x 1 22 409475 Spacer Engine Pulley 23 180478 Pulley Engine Tracti...

Страница 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001703 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Страница 31: ...421 Wheel Assembly 13 LH 2 155443 Pin Klik 1 4 3 187865X421 Wheel Assembly 13 RH 4 146315 Screw Hex Head 5 16 18 x 3 4 5 179830 Bearing Axle 6 174697 Washer Thrust 1 7 17490508 Bolt 5 16 18 x 1 2 KEY...

Страница 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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