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Will not start

           1.   Out of fuel.                               1.   Fill fuel tank.

                                 2.   Engine not “CHOKED”             2.   See “TO START ENGINE” in 
                                       properly.                                         Operation section.
                                 3.   Engine fl ooded.                        3.   Wait several minutes before  
                                                                                             attempting to start.
                                 4.   Bad spark plug.                       4.   Replace spark plug.
                                 5.   Dirty air fi lter.                           5.   Clean/replace air fi lter.
                                 6.   Dirty fuel fi lter.                          6.   Replace fuel fi lter.
                                 7.   Water in fuel.                           7.   Empty fuel tank and carbure- 
                                                                                             tor, refi ll tank with fresh gas- 
                                                                                             oline and replace fuel fi lter.
                                 8.   Loose or damaged wiring.       8.   Check all wiring.
                                 9.   Carburetor out of adjustment.  9.   See “To Adjust Carburetor”  
                                                                                             in Service and Adjustments  
                                                                                             section.
                                 10. Engine valves out of                10. Contact an authorized  
                                       adjustment.                                    service center/department.

Hard to start

           1.   Dirty air fi lter.                           1.   Clean/replace air fi lter.

                                 2.   Bad spark plug.                       2.   Replace spark plug.
                                 3.   Weak or dead battery.             3.   Recharge or replace battery.
                                 4.   Dirty fuel fi lter.                          4.   Replace fuel fi lter.
                                 5.   Stale or dirty fuel.                    5.   Empty fuel tank and refi ll tank  
                                                                                             with fresh, clean gasoline.
                                 6.   Loose or damaged wiring.       6.   Check all wiring.
                                 7.   Carburetor out of adjustment.  7.   See “To Adjust Car bu re tor” in  
                                                                                             Service and Adjustments  
                                                                                             section.
                                 8.   Engine valves out of                8.   Contact an authorized  
                                       adjustment.                                    service center/department.

Engine will not 

      1.   Brake pedal not depressed.     1.   Depress brake pedal.

turn over

                 2.   At tach ment clutch is engaged.   2.   Disengage attachment clutch.

                                 3.   Weak or dead battery.             3.   Recharge or replace battery.
                                 4.   Blown fuse.                              4.   Replace fuse.
                                 5.   Corroded battery terminals.     5.   Clean battery terminals.
                                 6.   Loose or damaged wiring.       6.   Check all wiring.
                                 7.   Faulty ignition switch.               7.   Check/replace ignition switch.
                                 8.   Faulty solenoid or starter.        8.   Check/replace solenoid or  
                                                                                             starter.
                                 9.   Faulty operator presence         9.   Contact an authorized  
                                       switch(es).                                     service center/department.

Engine clicks but  

 1.   Weak or dead battery.             1.   Re charge or replace battery.

will not start

           2.   Corroded battery terminals.     2.   Clean battery terminals.

                                 3.   Loose or damaged wiring.       3.   Check all wiring.
                                 4.   Faulty solenoid or starter.        4.   Check/replace solenoid or  
                                                                                             starter.

Loss of power         

1.   Cutting too much grass/too      1.   Raise cutting height/reduce 

                                       fast.                                                speed.
                                 2.   Throttle in “CHOKE” position.  2.   Adjust throttle control. 
                                 3.   Build-up of grass, leaves and  3.   Clean underside of mower  
                                       trash under mower.                        housing.
                                 4.   Dirty air fi lter.                           4.   Clean/replace air fi lter.
                                 5.   Low oil level/dirty oil.                5.   Check oil level/change oil.

PROBLEM                 CAUSE                                       CORRECTION 

TROUBLESHOOTING CHART: 

Содержание 191697

Страница 1: ...DEL NO CO24H48STA 24 0 HP 48 INCH LAWN TRACTOR For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 191697 03 01 04 TR PRINTED IN U S A ...

Страница 2: ...re during the first ninety 90 days of ownership After ninety 90 days we will exchange the Bat tery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished 4 The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original...

Страница 3: ... machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage II SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents ...

Страница 4: ...y children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or...

Страница 5: ...hine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting o...

Страница 6: ... instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in main taining caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal combustion engine ...

Страница 7: ...ope Sheet 1 Oil Drain Tube For Future Use 1 Locknut 1 2 20 4 Washers 3 8 x 3 4 x 14 Ga 4 Wheels 4 Adjusting Bar 4 Retainer Springs double loop 4 Clevis Pins 4 Locknut 3 8 16 4 Shoulder Bolt Nose Roller Nose Roller Brackets 2 Hex Bolts 5 16 18 x 1 2 Locknuts 5 16 18 Rod Retainer Spring Gauge Wheels Mower 1 Front Plate Assembly 5 Retainer Springs double loop 2 Retainer Springs single loop 2 Flanged ...

Страница 8: ...ock Nut Large Flat Washer Steering Wheel Steering Wheel Extention Steering Shaft Steering Sleeve Steering Wheel Adaptor Tabs BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1 Remove locknut and large flat washer from steering shaft 2 Position front wheels of the tractor so they are pointing straight forward 3 Slide the steering sleeve over the steering shaft 4 Align tabs and press steering...

Страница 9: ...lever to its highest po sition 2 Release parking brake by depressing clutch brake pedal 3 Place freewheel control in trans mission disengaged position See TO TRANSPORT in the Operation section of this manual 4 Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read un derstand and follow all instructions in th...

Страница 10: ... 3 8 washers and 3 8 16 center locknuts and tighten securely 2 For ease of mower to tractor assembly raise gauge wheels to highest position and retain with clevis pins and spring retainers NOTE Adjust gauge wheels before oper ating mower See TO ADJUST GAUGE WHEELS in the Operation section of this manual TO ATTACH NOSE ROLLER 1 Assemble brackets A and B to the inside of mower mounting brackets as s...

Страница 11: ...with double loop retainer springs between the plate assembly and mower brack ets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin If necessary move mower side to side to give space between plate and mower brackets IMPORTANT Check belt for proper rout ing in all mower pulley grooves 10 Engage belt tension rod by pushing rod into locking bracket CAUT...

Страница 12: ...ts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tight ened securely All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be su...

Страница 13: ...ould result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoid...

Страница 14: ...hing and braking the tractor and starting the engine IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH POSITION Turns the headlights on and off HOURMETER Indicates hours of op eration PARKING BRAKE LEVER Locks clutch brake pedal into the brake position CHOKE CONTROL Used when starting a cold en...

Страница 15: ...Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engin...

Страница 16: ...th For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally posi...

Страница 17: ...e attachments that are recom mended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor ADD GASOLINE Fill fuel tank to bottom of tank filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimu...

Страница 18: ...s and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows 1 Be sure the tractor is on level ground 2 Place the motion control lever in neutral Release the parking brake and let t...

Страница 19: ...wing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the at tachment being used NOTE During this step there will be no movement of drive wheels The air is being removed ...

Страница 20: ...int_sch tractore new1 02500 Engine General Purpose Grease Refer to Maintenance ENGINE Section Front Wheel Bearing zerk IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry pow dered graphite type lubricant sparingl...

Страница 21: ...st position to al low access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise 3 Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Install and tighten blade bolt securely 45 55 F...

Страница 22: ...id maintenance is not required for the life of the transaxle Should the trans axle ever leak or require servicing contact our authorized service center department TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container 1 R...

Страница 23: ... Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with auto motive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves an...

Страница 24: ...e mower forward and remove belt from electric clutch pulley 10 Slide mower out from under right side of tractor TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Swing anti sway bar to left side of mower deck 2 Slide mower under tractor with deflec tor shield to right side of tractor IMPORTANT Check belt fo...

Страница 25: ...d A A TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position Measure height from bottom edge of mower to ground level at front corners of m...

Страница 26: ...ver the top of R H mandrel pulley 8 Remove belt from electric clutch pulley 9 Remove belt from idler pulleys 10 Check primary idler arm and two idlers to see that they rotate freely 11 Be sure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION 12 Install belt in both idlers 13 Install new belt onto electric clutch pul ley 14 Carefully roll belt into upper g...

Страница 27: ...y 9 Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface 10 Check secondary idler arm and idler pulley to see that they rotate freely 11 Be sure spring is hooked in secondary idler arm and secondary spring arm INSTALL NEW MOWER BLADE SECONDARY DRIVE BELT 12 Install new belt in lower groove of R H mandrel pulley idler pulley and center mandrel pulley as ...

Страница 28: ...his nut If further brake adjustment is necessary contact a Sears or other qualified service center Jam Nut Operating Arm Nut A TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake mus...

Страница 29: ...minal C of fully charged battery TO REMOVE WHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheels have a square key Do not lose 3 Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NO...

Страница 30: ...ir Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 02179 Keps Nut Terminal Guard Terminal Access Door Hex Bolt Positive Red Cable Negative Black Cable REPLACING BATTERY WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove m...

Страница 31: ... forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage Empty the fuel tank by starting the en gine and letting it run until the fuel lines...

Страница 32: ...ments section 8 Engine valves out of 8 Contact an authorized adjustment service center department Engine will not 1 Brake pedal not depressed 1 Depress brake pedal turn over 2 Attachment clutch is engaged 2 Disengage attachment clutch 3 Weak or dead battery 3 Recharge or replace battery 4 Blown fuse 4 Replace fuse 5 Corroded battery terminals 5 Clean battery terminals 6 Loose or damaged wiring 6 C...

Страница 33: ...aged part s 3 Tighten loose part s Replace damaged parts Engine continues 1 Faulty operator safety 1 Check wiring switches and to run when presence control system connections If not corrected operator leaves contact an authorized seat with service center department attachment clutch engaged Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt 2 Mower deck not level 2 Level...

Страница 34: ...orking 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s if so equipped 3 Faulty light switch 3 Check replace light switch 4 Loose or damaged wiring 4 Check wiring and connections 5 Blown fuse 5 Replace fuse Battery will not 1 Bad battery cell s 1 Replace battery charge 2 Poor cable connections 2 Check clean all connections 3 Faulty regulator 3 Replace regulator if so equipped 4 Faulty alte...

Страница 35: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope y...

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