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17

SERVICE AND ADJUSTMENTS

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the 
belts are damaged or begin to slip from wear, they should 
be replaced. It is recommended that the belt(s) be replaced 
by a qualifi ed service center.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.

The V-belts on your snow thrower are of special con struc tion 
and should be replaced by original equipment man u fac tur er 
(OEM) belts avail able from your nearest dealer. Using other 
than OEM belts can cause personal injury or damage to 
the snow thrower.

WARNING: Belt replacement requires 
separation of the snow thrower. While 
separating the auger housing from the 
frame assembly, it is important that an 
assistant stand in the operating po si tion 
and hold the snow thrower han dles. Se-
rious personal injury and/or damage to 
the unit could occur if the snow thrower 
should fall during the belt chang 

ing 

process.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 
to relieve tension.

8.    With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

9.      Place auger belt around and inside the groove of auger 

pulley only.

10. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 
auger belt and squeeze sides together above pulley 
so belt is fully seated in groove of pulley.

11. Bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 
become dislodged from the pulley (by catching the idler 
arm bracket while bringing snow thrower together), 
separate the snow thrower and re peat step 10.  Belt 
must be fully seated in pulley groove when bring ing 
the snow thrower together.

12. Install the two (2) hex bolts and lock washers and 

tighten securely.

13.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install fl at washer, lock-
washer and bolt and tighten securely (30-35 ft. lbs. 
torque).  Make sure belt is inside belt keeper.

14. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

15.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 
As sem bly / Pre-Operation section of this manual.

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLT

LOCK 

WASHER

TRACTION DRIVE BELT

CLUTCHING 
IDLER ARM 
BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER
HOUSING

FRAME

ENGINE
PULLEY

LOCKWASHER

BOLT

1.      REMOVE GASOLINE FROM FUEL TANK - Drain gaso-

line from fuel tank into a suitable container, out doors, 
away from fi re or fl ame. Wipe up any spilled gasoline.

2.   REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 
enough to allow chute rotator head to be raised and 
dis charge chute to be removed from snow thrower.

3.    REMOVE  BELT  COVER  -  See “TO  REMOVE  BELT 

COVER” in this section of this manual.

4.      REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and fl at washer securing pulley to engine crankshaft.  
Remove outside (auger) pulley only from crank shaft.

5.   SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 
re move the two (2) bolts and lock washers holding 
auger housing and frame together.

WARNING: As the last bolt is removed, 
have your assistant carefully lower the 
han dles down to the ground.

6.    REMOVE AUGER BELT from around pulley.

7.    RELIEVE  TENSION  ON  TRACTION  DRIVE  BELT 

IDLER and remove traction drive belt from around 
pulleys.

FRAME
ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 21

Содержание 185156

Страница 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away 185156 Rev 1 11 01 02 BY Printed in U S A WARNING Read the Owner s Manual and follow all Warnings and Safety Instruction...

Страница 2: ...t on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopeningatalltimes untilrefuelingiscomplete Do not use a no...

Страница 3: ...dy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this unit Please read and retain this manual T...

Страница 4: ...TENANCE 14 15 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 A...

Страница 5: ...packing materials except plastic tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER...

Страница 6: ...RACTION DRIVE CONTROL LEVER INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook...

Страница 7: ...the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI INSTALLDISCHARGECHUTE CHUTEROTATERHEAD See Fig 7 N...

Страница 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 9: ...er handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW e...

Страница 10: ...eration clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger become clogged shut off en gine and wait for all moving parts to stop Use a...

Страница 11: ...rive speed control lever Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desire...

Страница 12: ...should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructions...

Страница 13: ...ngine To avoid possible freeze up of the starter proceed as fol lows OPERATION ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded...

Страница 14: ...only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil leve...

Страница 15: ...t side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help...

Страница 16: ...e from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nu...

Страница 17: ...nging snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock wash...

Страница 18: ...o reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section...

Страница 19: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Страница 20: ...524ESA AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 6 6 9 12 2 1 3 7 7 8 6 11 28 27 27 19 30 26 25 24 23 22 18 21 20 19 28 19 31 25 24 26 23 29 21 21 19 20 18 10 13 4 14 16 15 36 37 50 47 42 44 27 43 46 38 4...

Страница 21: ...Bolt Carriage 5 16 18 x 3 4 25 179829 Bolt Shoulder 26 174658 Bearing Auger 27 174697 Washer Thrust 1 28 179828 Bolt Shoulder 1 4 20 x 2 29 174762X479 Skid Plate LH 30 175319X479 Auger Assembly RH 31...

Страница 22: ...22 REPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 14 26 28 27 27 25 20 29 24 18 13 14 3 11 12 11 9 14 16 17 15 10...

Страница 23: ...lt Shoulder 11 155415 Washer Flat 12 73800400 Nut Lock 1 4 20 13 72270505 Bolt Carriage 5 16 18 x 5 8 14 179246 Washer Nylon 15 178628X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Sea...

Страница 24: ...EPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA HANDLES 5 11 12 15 7 10 33 18 19 37 34 35 20 20 21 21 6 11 5 36 13 2 5 15 11 4 4 3 3 16 17 16 23 22 24 27 26 24 25 27 22 17 1 4 4 14 5 8 6 9 32 30 31 31 3...

Страница 25: ...r Flat 3 8 17 178899 Knob Handle 18 184615 Rod Auger Control 19 179098 Rod Traction Control 20 180428 End Control Rod 21 73350500 Nut Hex Jam 5 16 18 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643...

Страница 26: ...WER MODEL NUMBER P524ESA DRIVE 35 33 15 41 22 34 29 22 31 26 7 2 43 2 11 3 3 25 24 23 12 32 27 44 20 21 21 22 16 1 17 15 2 4 13 1 45 2 5 3 45 2 5 3 3 5 1 2 3 13 45 45 1 5 2 7 8 9 10 6 3 3 41 14 2 19 1...

Страница 27: ...w Hex Head 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 175341 Plate Assembly Drive 27 179352 Shaft Axle 28 175340 Shaft Shor...

Страница 28: ...EL NUMBER P524ESA CHASSIS ENGINE PULLEYS 10 21 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 10 25 24 18 7 6 20 14 28 6 30 29 31 31 47 48 46 40 44 10 11 49 50 51 52 35 34 33 32 38 36 41 6 37 39 42 4...

Страница 29: ...ler Drive 25 62735 Washer Flat 3 8 26 10040600 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 180465 Cover Belt 30 178830 Cover Toolbox 31 17490408 Screw Hex Head 1 4...

Страница 30: ...30 REPAIR PARTS SNOW THROWER MODEL NUMBER P524ESA WHEELS DECALS 1 2 3 3 5 5 6 4 4 1 2 5 3 1 4 2 1 10 7 6 8 9...

Страница 31: ...25 4 mm KEY PART NO NO DESCRIPTION 1 181037 Decal Danger 2 185126 Decal Poulan 5 5HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 183879 Decal Poulan 6 181033 Decal Instruction 7 155798...

Страница 32: ...nty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment uni...

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