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39

KEY    PART                 
NO.     NO.                   DESCRIPTION

1 175437X428 

Control 

Throttle

2 171875 

Screw 

Hwhd 

Hi-Lo 

#13-16 

x 

3/4

3 

- - - - - - - - 

Engine, Briggs Model 407777

 

 

(Order  parts from engine mfg.)

4 149723 

Muffl 

er 

Asm 

Twin 

Lo-Tone

5 

159955 

Pipe Exhaust LH Intek

6 

160589 

Pipe Exhaust RH Intek

8 

171877 

Bolt 5/16-18 UNC x 3/4 w/Sems

10 

162797 

Shield Browning Intek II

13 165391 

Muffl 

er 

Gasket

14 148456 

Tube 

Drain 

Oil

16 

11050600 

Washer Lock Ext Tooth 3/8 

17 

17060624 

Screw Thdrol 3/8-16 x 1-1/2    

23 169837 

Shield 

Heat 

25 175440X428 Choke 

Control

26 

73920600 

Nut, Keps 3/8-24 UNF    

29 

137180 

Kit Spark Arrestor (Flat Scrn)       

31 

179115 

Tank Fuel       

32 

179124X428 

Cap Asm Fuel      

33 123487X 

Clamp 

Hose 

Black

37 8543R 

Line 

Fuel 

38 181654 

 

Plug 

Grain 

Oil

41 139277 

Stem 

Tank 

Fuel

45 17000612 

Screw 

Hexwsh 

Thdr 

3/8-16 

x 

3/4

72 

183906 

Screw Socket Head 5/16-18 x 1

81 

73510400 

Nut Keps Hex 1/4-20 Unc

112 3645J 

Bushing

NOTE:

 

 

All component dimensions given in U.S. inches

             1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55

ENGINE

Содержание 184425

Страница 1: ...NO POGT20H48STA 20 0 HP 48 Inch Lawn Tractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 184425 Rev 3 04 21 03 TR PRINTED IN U S A ...

Страница 2: ... changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope SAFETY RULES DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or di...

Страница 3: ...operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watchforholes ruts orbumps Uneventerraincouldoverturn the machine Tall grass can hide ob...

Страница 4: ... cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow ...

Страница 5: ... Steering Sleeve Extension 1 Oil Drain Tube For Future Use 4 Washers 3 8 x 3 4 x 14 Ga 4 Wheels 4 Adjusting Bar 4 Retainer Springs double loop 4 Clevis Pins 4 Locknut 3 8 16 4 Shoulder Bolt 1 Front Plate Assembly 2 Retainer Springs single loop 2 Flanged Pins Mower 4 Retainer Springs double loop 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge ...

Страница 6: ...OR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat Remove mower and packing materials Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 Remove locknut and large flat washer from steering s...

Страница 7: ...g mower See TO ADJUST GAUGE WHEELS in the Operation section of this manual NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by...

Страница 8: ...r clockwise until it stops Lower mower linkage with attachment lift control Install belt into electric clutch pulley groove Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown Position front plate assembly between front...

Страница 9: ...WING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmissio...

Страница 10: ...ult in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might...

Страница 11: ... of tractor CHOKE CONTROL Used when starting a cold engine LIGHT SWITCH POSITION Turns the headlights on and off LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position THROTTLE CONTROL Used to control engine speed FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off IGNITION SWITCH Used to start and stop the engine AMME...

Страница 12: ... TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVI...

Страница 13: ...ctor Raiseattachmentlifttohighestpositionwithattachment lift control Pull freewheel control out and into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure TO OPERATE MOWER See Fig 9 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the ...

Страница 14: ...e storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 6 When starting the engine for the first time or if the engine has run out of ...

Страница 15: ...ractor safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TOTRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral N position slowly dis engage clutch brake pedal Move motion control...

Страница 16: ... oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual shoul...

Страница 17: ...loth Remove blade bolt by turning counterclockwise Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED TO SHARPEN BLADE See Fig 13 NOTE We do not recommend shar...

Страница 18: ...E 30 FIG 15 TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Remove terminal guard Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly R...

Страница 19: ...ngine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved will cause engine damage due to overheating AIR FILTER See Fig 16 Yourenginewillnotrunproperlyusingadirtyairfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more oft...

Страница 20: ... sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake Swing anti sway bar to left side of mower deck Slide mower under tractor with deflector shield to right side of tractor IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES FRONT PLATE ASSEMBLY If equipped turn height adjustment knob counter clockwise until it st...

Страница 21: ...mower to ground level at front corners of mower Distance A on both sides of mower should be the same If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 3 16 Recheck mea...

Страница 22: ...STALL MOWER DRIVE BELT Refer to TO REMOVE MOWER DRIVE BELT illustration in this section of manual Install belt into upper groove of R H mandrel pulley and around both idlers Pull belt to front of mower to remove slack Reinstall mandrel covers and securely tighten all screws Carefully check belt routing making sure belt is in all grooves correctly Reinstallmowertotractor See TOINSTALLMOWER in this ...

Страница 23: ...all clutch locator and tighten nut securely Reconnect clutch harness Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER in this sec tion of manual CENTER SPAN KEEPER TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 27 The motion control lever has been preset at the factory and adjustment should not be necessary Loosen adjustme...

Страница 24: ...guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely ConnectBLACKgroundingcabletonegative battery terminal with remaining hex bolt and keps nut Tighten securely Close terminal access doors Close hood TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right whenwheelsarepositionedstraightforwar...

Страница 25: ...casingclamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment High speed stop is factory a...

Страница 26: ...AL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run until the fuel lines and ...

Страница 27: ...ition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solenoid...

Страница 28: ...en blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leave...

Страница 29: ...RAKE PEDAL UP PTO DISENGAGED C G F B E A D H RED WHITE WHITE WHITE GREEN GREEN BLUE BLACK HOUR METER OPTIONAL BLUE STARTER PTO SWITCH CIRCUIT POSITION OFF C F B E A D ON C G B H B A G H D F C E FUEL SHUT OFF SOLENOID FUEL LINE IGNITION SWITCH G B S M A1 A2 L OPERATOR PRESENCE RELAY 1 85 86 30 87 87A SEAT SWITCH NOT OCCUPIED 87 87A 85 86 30 RELAY REGULATOR ALTERNATOR 28 VOLTS AC 3600 RPM REGULATOR ...

Страница 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER POGT20H48STA PRODUCT NO 954 56 94 55 ELECTRICAL 28 29 26 40 33 30 50 22 79 21 81 D C AMPE RES 45 12 12 11 10 8 2 1 27 55 52 16 24 42 43 25 41 27 27 ...

Страница 31: ... Hex 1 4 20 Unc 28 145491 Cable Ground 29 160784 Switch Plunger Normal OP Olive 30 175566 Switch Ign 4 pos w lights 33 140401 Key Ign 40 186845 Harness Ign 41 17720408 Bolt Blk Fin Hex 1 4 20 x 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 122822X Ammeter Rectangular 50 174651 Switch PTO 52 141940 Protection wire Loop Hour Meter 55 17490508 Screw Thdrol 5 16 18 x 1 2 79 175242 Socket Asm ...

Страница 32: ... 56 94 55 CHASSIS AND ENCLOSURES 64 209 158 9 157 156 17 29 161 166 209 11 209 209 20 59 28 166 166 209 13 154 209 166 155 166 209 54 58 54 213 214 3 2 30 3 31 220 221 159 26 25 26 25 24 1 3 3 3 142 3 3 3 142 145 37 3 37 35 3 26 33 10 26 34 35 14 38 14 262 42 43 205 ...

Страница 33: ...T 38 175710 Bracket Asm Pivot Mower Rear 42 161841 Lens LH 43 161842 Lens RH 54 161464 Screw Hex Wshd 8 18 x 7 8 58 175351 Duct Hood 59 177579 Bushing Snap 64 174997 Dash Lower 142 175702 Plate Reinforcement STLT 145 156524 Rod Pivot Chassis Hood 154 161897 Bracket Dash Rh 155 161900 Bracket Dash Lh 156 163805 Striker Plate 157 163806 Magnet Stealth 158 162037 Bracket Parking Brake 159 179125X428 ...

Страница 34: ... 51 110 110 30 51 110 110 59 51 42 38 61 41 73 142 53 35 55 36 62 35 36 131 140 22 39 34 89 69 16 1 96 111 51 50 57 96 26 25 19 24 26 26 95 27 26 127 37 139 19 77 77 128 137 230 32 270 126 146 19 71 139 16 134 146 138 16 49 47 120 27 51 48 151 202 50 150 189 135 76 136 76 189 136 135 129 126 43 129 126 84 197 58 66 63 9 65 17 20 23 33 52 drive hydro_31 ...

Страница 35: ...75684 Pulley Engine 65 10040700 Washer Lock Hvy Hlcl Spr 7 16 66 161488 Keeper Belt Engine F proof 69 142432 Screw Hex Wsh Hi Lo 1 4 1 2 Unc 71 158283 Strap Torque Lh Hydro 3000 73 158282 Strap Torque Rh Hydro 3000 76 12000053 E Ring 77 9396E Key Square 1 4 x 2 81 165598 Shaft Asm Cross Tapered 82 165711 Spring Torsion 83 19171216 Washer 17 32 x 3 4 x 16 Gauge 84 165926 Link Transaxle 89 179121X42...

Страница 36: ...NUMBER POGT20H48STA PRODUCT NO 954 56 94 55 STEERING ASSEMBLY 38 12 39 1 37 36 37 5 9 5 7 7 9 4 3 43 6 43 8 10 40 40 11 8 6 9 46 46 8 6 9 2 47 47 68 15 15 15 29 29 29 29 82 85 85 68 67 67 67 13 65 88 71 17 29 43 91 41 73 42 32 94 11 ...

Страница 37: ...pacer Brg Axle Front 15 145212 Nut Hex Flange Lock 17 177883 Shaft Asm Strg 29 17060612 Screw 3 8 16 x 3 4 32 180580 Rod Tie 36 155105 Bushing Strg 37 152927 Screw TT 32 5 x 5 x 3 8 Flange 38 159946X428 Cap Wheel Steer 39 19182411 Washer 9 16 x 1 1 2 x 11 Ga 40 7810H Nut Lock Center 3 8 24 Unf 41 159945 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25 32 x 1 1 4 x 16 Ga 46 12123...

Страница 38: ...38 REPAIR PARTS TRACTOR MODEL NUMBER POGT20H48STA PRODUCT NO 954 56 94 55 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 33 37 33 17 16 17 3 81 23 45 14 38 41 112 ...

Страница 39: ... Ext Tooth 3 8 17 17060624 Screw Thdrol 3 8 16 x 1 1 2 23 169837 Shield Heat 25 175440X428 Choke Control 26 73920600 Nut Keps 3 8 24 UNF 29 137180 Kit Spark Arrestor Flat Scrn 31 179115 Tank Fuel 32 179124X428 Cap Asm Fuel 33 123487X Clamp Hose Black 37 8543R Line Fuel 38 181654 Plug Grain Oil 41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 3 8 16 x 3 4 72 183906 Screw Socket Head 5 16 18 x...

Страница 40: ...ng Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 134300 Spacer Split 16 121250X Spring Cprsn 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5 16 18 Unc 22 73800500 Nut Hex Lock W Ins 5 16 18 24 19171912 Washer 17 32 X 1 3 16 x 12 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 27 17490608 Screw 3 8 16 x 1 2 28 171877 Bolt 5 16 18 x 3 4 1 24 16 15 12 13 17 25 4 29 30 9...

Страница 41: ...4 Decal Fender Auto 3 184927 Decal Hood LH 4 181253 Decal Footrest 5 170851 Decal HP Engine 6 106202X Reflector Tail Light 7 184926 Decal Hood Rh 8 170563 Decal Warning Mower 9 158166 Decal Fender Logo 10 157140 Decal Fender Danger E F KEY PART NO NO DESCRIPTION 1 6 2 1 5 8 4 10 3 9 11 7 WHEELS TIRES 11 184928 Decal Ins Strg Whl 12 140837 Decal Brake Parking 13 185442 Decal Replace Part 14 175291 ...

Страница 42: ...42 REPAIR PARTS TRACTOR MODEL NUMBER POGT20H48STA PRODUCT NO 954 56 94 55 MOWER LIFT 4 5 6 2 3 1 6 5 4 7 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 8 ...

Страница 43: ...late Asm Suspension 20 163552 Retainer Spring 31 176205 Trunnion 32 178698 Nut Lift Link 39 176199 Upstop 42 73680600 Nut 3 8 16 43 19131612 Washer 13 32 x 1 x 12 Ga 44 72240608 Bolt 3 8 16 x 1 49 145212 Nut Hex Flange Lock 51 19171416 Washer 17 32 x 7 8 x 13 Ga 52 175378 Arm Suspension Rear LH 53 175802 Arm Suspension Rear RH 54 175560 Pin Flange KEY PART NO NO DESCRIPTION NOTE All component dime...

Страница 44: ...T NO 954 56 94 55 MOWER DECK 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 32 21 20 18 21 31 36 49 49 36 36 131 37 130 43 42 49 49 42 99 21 133 100 97 111 110 50 50 97 98 121 126 30 39 52 1 32 31 24 25 26 27 28 29 18 8 11 13 16 19 5 6 3 14 15 17 47 48 184 ...

Страница 45: ... Spacer Mower Vented 32 177865 Pulley Mandrel 33 178342 Nut Flg Top Lock Cntr 9 16 36 19131316 Washer 13 32 x 13 16 x 16 Ga 37 177968 Pulley Idler Flat 39 174375 Pulley Idler Driven 42 165723 Spacer Retainer 43 174373 Arm Idler Secondary 45 180806 Cover Mandrel Deck 46 137729 Screw Thdroll 1 4 20 x 5 8 47 180808 V Belt Mower Secondary 48 174368 V Belt Mower Primary 49 73680600 Nut Crownlock 3 8 16...

Страница 46: ...d for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to...

Страница 47: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Страница 48: ......

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