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15

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after every 50 
hours of operation and replace if necessary. The belts 
are not ad just able. Replace belts if they begin to slip from 
wear. (See “TO REMOVE BELT COVER” in the Service 
and Adjustments section of this manual).

The V-belts on your snow thrower are of special con struc tion 
and should be replaced by original equipment man u fac tur er 
(OEM) belts avail able from your nearest dealer. Using other 
than OEM belts can cause personal injury or damage to 
the snow thrower.

AUGER GEAR CASE

•     The gear case was fi lled with lubricant to the proper 

level at the factory. The only time the lubricant needs 
attention is if service has been performed on the gear 
case.

•      If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 
thrower. The sprockets, hex shafts, drive disc and friction 
wheel require no lubrication. The bearings and bushings 
are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -
nents can cause contamination of the friction 
wheel and damage to the drive system of your 
snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 
classifi cation SF-SJ. Select the oil's SAE viscosity grade 
according to your expected operating temperature.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 
will result in increased oil consumption when used above 
32°F.  Check your engine oil level more frequently to avoid 
possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least 
once a year if the snow thrower is not used for 50 hours 
in one year.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 
change. All oil must meet API service classifi cation SF-SJ.

•      Be sure snow thrower is on level surface.

•      Oil will drain more freely when warm.

•      Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place-
 ment of a suitable container. The unit tilted, resting on the 
frame with the left wheel removed, will help drain any oil 
trapped inside the engine. (See “TO REMOVE WHEELS” 
in the Service and Adjustments section of this manual).

1.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with spark plug.

2.    Clean area around drain plug.

3.    Remove drain plug and drain oil in a suitable container.

4.    Install drain plug and tighten securely.

5.    Wipe off any spilled oil from snow thrower and engine.

6.    Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 
REMOVE WHEELS” in the Service and Adjustments 
section of this manual).

7.    Remove oil fi ll cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.    Refi ll engine with oil through oil dipstick tube. Pour 

slowly. Do not overfi ll. For approximate capacity see 
“PRODUCT SPECIFICATIONS” section of this man u al.

9.    Use gauge on oil fi ll cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 
reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffl er as it could cre ate a 
fi re haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 
every 100 hours of operation, whichever occurs fi rst.  Spark 
plug type and gap setting are shown in the “PROD UCT 
SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 
snow thrower after each use.

WARNING:  Disconnect spark plug wire 
from spark plug and place wire where it 
can not come in contact with spark plug.

•      Keep fi nished surfaces/wheels free of gasoline, oil, etc.

•      We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffl er 
and carburetor are covered to keep water out. Water 
in engine can result in shortened engine life.

Check the crankcase oil level before starting the engine and 
after each fi ve (5) hours of continuous use. Tighten oil fi ll 
cap / dipstick securely each time you check the oil level.

Содержание 183616

Страница 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away 183616 Rev 6 09 30 02 BY Printed in U S A WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury ...

Страница 2: ...nt on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopeningatalltimes untilrefuelingiscomplete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing im mediately For all units with electric starting motors use electric starting extension cords certified CSA UL Use only with a re...

Страница 3: ...ly remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER ___________________________ DATE OF PURCHASE _______________________ THEMOD...

Страница 4: ...NTENANCE 14 15 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 ASSEMBLY PRE OPERATION 5 7 OPERATION 8 13 ...

Страница 5: ...n your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NOTE The multi wrench may be used for assembly of the chuterotatorheadtosnowthrowerandmakingadjustments to the skid plates UNFOLD UPPER HANDLE 1 Raiseupperhandletotheoperatingpositionandtighten handle knobs securely INSTALL SPEED CONTROL ROD See...

Страница 6: ...ly on top of chute base with discharge opening toward front of snow thrower 2 Positionchuterotaterheadoverchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotaterheadwithholesinchutebracket 3 With chute rotater head and chute bracket aligned position chute rotater head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud a...

Страница 7: ...w thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI WEIGHT BAG 5 16 18 x 1 1 2 CAPSCREWS BAR AUGER HOUSING MOUNTING CLAMP FIG 10 INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt flat washe...

Страница 8: ... Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE...

Страница 9: ...art and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke Control used for starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the en...

Страница 10: ...on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 13 FIG 12 FIG 14 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Fig 15 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown fr...

Страница 11: ...CTOR REMOTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 17 CAUTION Do not move speed control lever when traction drive control lever is engaged Damage to the snow thrower can result Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the opera...

Страница 12: ... should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur SKID PLATE LOW POSITION HIGH GROUND CLEARANCE 1 2 HEX NUT HIGH POSITION LOW GR...

Страница 13: ...engine To avoid possible freeze up of the starter proceed as fol lows OPERATION ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push starter button and spin the starter for several seconds NOTE The unusual sound made while starter is spinning will not harm the engine or s...

Страница 14: ... only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRI CATION CHART SAE 30 Motor Oil See ENGINE in Mainte...

Страница 15: ...ft side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in ...

Страница 16: ...re from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller i...

Страница 17: ...inging snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALLENGINEPULLEY Placebeltinpulleygroove and slide pulley on crankshaft Install flat washer lock washer and bolt and tighten securely 30 35 ft lbs torque Make sure belt...

Страница 18: ...r Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull recoil starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Do not ...

Страница 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service center adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Страница 20: ...P927ESA AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 6 6 9 12 2 1 3 7 7 8 6 11 28 27 27 19 30 26 25 24 23 22 18 21 20 19 28 19 31 25 24 26 23 29 21 21 19 20 18 10 13 4 14 16 15 36 37 50 47 42 44 27 43 46 38 45 27 43 42 41 40 39 34 32 49 19 48 51 33 35 ...

Страница 21: ... Bolt Carriage 5 16 18 x 3 4 25 179829 Bolt Shoulder 26 174658 Bearing Auger 27 174697 Washer Thrust 1 28 179828 Bolt Shoulder 1 4 20 x 2 29 174762X479 Skid Plate LH 30 178763X479 Auger Assembly RH 31 178697X479 Auger Assembly LH 32 174699 O Ring 33 174700 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrust 3 4 36 174660 Shaft Impeller 37 174683 Washer Thrust 5 8 38 174686 Bush...

Страница 22: ...22 REPAIR PARTS SNOW THROWER MODEL NUMBER PP927ESA CONTROL PANEL DISCHARGE CHUTE 3 2 1 1 2 6 7 4 5 6 16 18 17 10 11 14 3 13 15 8 8 9 12 19 2 2 21 21 22 23 14 26 28 27 27 25 20 29 24 22 23 ...

Страница 23: ...400 Nut Lock 1 4 20 13 72250505 Bolt Carriage 5 16 18 14 73800500 Nut Lock 5 16 18 15 178628X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 74041024 Screw 10 24 x 1 1 2 22 183292 Nut Weld 10 24 23 179156 Control Assembly Power Steering 24 74780528 Screw Hex Head 5 16 18...

Страница 24: ...R PARTS SNOW THROWER MODEL NUMBER PP927ESA HANDLES 5 11 12 15 7 10 33 18 19 37 34 35 20 20 21 21 6 11 5 36 13 2 5 15 11 4 4 3 3 16 17 16 23 22 38 39 24 27 26 24 25 27 40 22 17 1 4 4 14 5 8 6 28 9 32 30 31 31 32 ...

Страница 25: ...od Auger Control 19 179098 Rod Traction Control 20 180428 End Control Rod 21 73350500 Nut Hex Jam 5 16 18 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178825X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 71210616 Screw Hex Head 3 8 16 x 1 28 180494 Clip Panel 30 182906 Console Panel 31 175262 Screw Hex Head Tapping 10 24 x 1 1 4 32 7...

Страница 26: ...THROWER MODEL NUMBER PP927ESA DRIVE 35 33 15 41 22 34 29 22 31 26 7 2 43 2 11 3 3 25 24 23 12 32 27 44 20 21 21 22 16 1 17 15 2 4 13 1 1 2 5 3 1 2 5 3 3 5 1 2 3 13 1 5 2 7 8 9 10 6 3 3 41 14 2 19 18 28 30 40 39 38 36 37 33 ...

Страница 27: ...eel 21 74760514 Screw Hex Head 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 175341 Plate Assembly Drive 27 178621 Shaft Axle 28 175340 Shaft Short Hex 29 175350X479 Lever Shifter Plate 30 175349X479 Bracket Shifter Support 31 72270505 Bolt Carriage 5 16 18 x 5 8 32 178879 Key Square 1 4 x 1 4 x 7 8 33 175323 Bearing Flange ...

Страница 28: ...L NUMBER PP927ESA CHASSIS ENGINE PULLEYS 10 21 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 6 20 14 28 6 30 29 31 31 47 48 46 40 44 26 11 49 50 51 52 35 34 33 32 38 36 41 6 37 39 42 43 11 11 53 54 11 44 26 16 55 55 11 ...

Страница 29: ...ley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 62735 Washer Flat 3 8 26 10040600 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 180465 Cover Belt 30 178830 Cover Toolbox 31 17490408 Screw Hex Head 1 4 20 x 1 2 32 179256 Bolt Shoulder 5 16 18 33 179250 Bellcrank Shifter 34 180401 Screw Hex Head 1 4 28 x 3 4 35 179240 Arm Auger C...

Страница 30: ...R PP927ESA WHEELS DECALS 10 31 32 30 15 18 17 19 10 12 1 2 7 4 3 4 13 20 11 21 33 22 23 24 10 10 25 26 28 27 29 28 29 11 11 27 26 28 23 22 33 20 11 14 9 7 4 5 6 1 2 4 3 12 13 14 32 30 25 24 19 21 16 10 10 15 18 8 5 3 1 4 2 1 10 7 6 8 9 11 12 ...

Страница 31: ... Steering Bellcrank 19 85179 Retainer Hairpin 20 179148X479 Bracket Lever Assembly 21 179141 Driver Wheel 22 182466 Ring Wire Retainer 23 179136 Lobe Wheel 24 179138 Slide Clutch 25 179139 Spring Clutch Slide 26 179137 Lobe Axle 27 178879 Key Square 1 4 28 174697 Washer Thrust 1 29 179830 Bearing Axle 30 182226 Spring Return 31 4802 Washer Flat 32 700279 Clip Retainer 33 12000045 Ring Retaining KE...

Страница 32: ...anty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requeste...

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