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Part No. 5106463
Contents
Contents
Section 1 - Technical Data............................................4
Health & Safety Information.......................................4
System Components................................................5
Boiler Wiring Diagrams............................................9
Technical Data.......................................................12
Boiler Dimensions & Clearances..............................13
Flue Layouts..........................................................14
Section 2 - Pre-Installation Requirements..................15
Chimneys/Flues.....................................................16
Combustion & Ventilation Air Requirements...............17
Balanced & Low Level Terminal Clearances...............18
Oil Tanks & Layouts................................................20
Floor Temperatures.................................................22
Sealed System Requirements.................................22
Section 3 - Installation & Commissioning..................26
Conventional Flue..................................................27
Electricity Supply...................................................27
Fuel Pipes.............................................................28
Wiring Diagrams.....................................................29
Water Connections.................................................31
Commissioning...................................................33
Section 4 - Servicing & Maintenance..........................36
Servicing...........................................................36
Maintenance......................................................37
Replacement of Parts.............................................37
Thermostats - Statesman System..........................38
Limit Thermostat....................................................38
Boiler Control Thermostat........................................38
Thermostats - Statesman Flowsure/F..........39
Boiler Control Thermostat........................................39
Limit Thermostat....................................................39
Pump Overrun Thermostat......................................39
Tank Limit Thermostat.............................................39
DHW Overheat Thermostat......................................39
Heatstore Thermostat.............................................39
Automatic Air Vent..................................................39
Pressure Relief Valve..............................................40
Circulating Pump....................................................40
Expansion Vessel...................................................40
Pressure & Temperature Gauge...............................40
Diverter Valve.........................................................40
Flow Switch...........................................................40
Domestic Service Cock...........................................41
Flow Restrictor.......................................................41
DHW Hot Water Plate Heat Exchanger......................41
Section 5 - Fault Finding...........................................44
Burner does not start, motor does not run..................44
Burner starts, no flame established, no
oil to burner............................................................44
Burner starts, no flame but oil to burner.....................45
Burner starts, flame established but goes to
lockout after 15 seconds.........................................45
Locks out in mornings only......................................45
Flame established but not maintained......................46
Burner runs but smoke, and or smell,
and or pulsation......................................................46
Other problems......................................................47
Section 6 - Spare Parts..............................................48
Section 7 - Flue Kit Options.......................................50