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Potterton NXR5i, Инструкция по установке и обслуживанию

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PROVISOIRE

29

17/04/2012 - 300029103-001-01

NXR5i

Ref.

Code no.

Description

Boiler body + Accessories

Base frame

1

8259-8957

Complete frame 14,15 sections

1

8259-8958

Complete frame 16,17 sections

1

8259-8959

Complete frame 18,19 sections

1

8259-8960

Complete frame 20,21 sections

1

8259-8961

Complete frame 22,23 sections

1

8259-8962

Complete frame 24,25 sections

Boiler body + Accessories

2

8555-5505

Complete rear section

3

9495-0140

plug no. 290 3/4’’

4

8259-8948

Normal intermediate section

5

8259-8949

Special intermediate section

6

9495-0110

plug no. 290 1/2’’

7

8500-0027

1/2’’ sensor tube

9

8259-8950

Complete front section

10

8006-0212

Painted nipple Ø 148.62

11

9430-5027

Putty for nipple 300 gr

12

9508-6032

Silicone-coated fibreglass seal - (Metre)

13

9428-5095

Silicone filler tube 310 ml

14

8015-8927

Assembly rod Ø 12 - 300 mm

14

8015-8928

Assembly rod Ø 12 - 385 mm

14

8015-8929

Assembly rod Ø 12 - 420 mm

14

8015-8930

Assembly rod Ø 12 - 520 mm

15

9754-0120

Spring for assembly rod

16

8015-8902

Complete indicator with frame

17

8015-7700

Sight glass + Gaskets

18

8015-8914

Assembly rod Ø 14 - 1683 mm 14 sections

18

8015-8915

Assembly rod Ø 14 - 1796 mm 15 sections

18

8015-8916

Assembly rod Ø 14 - 1908 mm 16 sections

18

8015-8917

Assembly rod Ø 14 - 2021 mm 17 sections

18

8015-8918

Assembly rod Ø 14 - 2133 mm 18 sections

18

8015-8919

Assembly rod Ø 14 - 2246 mm 19 sections

18

8015-8920

Assembly rod Ø 14 - 2398 mm 20 sections

18

8015-8921

Assembly rod Ø 14 - 2511 mm 21 sections

18

8015-8922

Assembly rod Ø 14 - 2623 mm 22 sections

18

8015-8923

Assembly rod Ø 14 - 2736 mm 23 sections

18

8015-8924

Assembly rod Ø 14 - 2848 mm 24 sections

18

8015-8925

Assembly rod Ø 14 - 2960 mm 25 sections

19

8006-8906

Plain square  Gasket

20

8006-8907

Square flange with tapped hole + Gasket

21

9501-4155

Gasket 222 x 170 x 4

22

8112-0028

Plug 2’’

23

8008-8904

Flange with outlet piece + Gasket 14 to 17 sections

23

8008-8905

Flange with outlet piece + Gasket 18 to 25 sections

24

8008-8922

 Gasket

25

8802-4731

Flow controller

25

8802-4733

Flow controller

25

8802-4734

Flow controller

25

8802-4735

Flow controller

25

8802-4736

Flow controller

25

8802-4737

Flow controller

25

8802-4738

Flow controller

25

8802-4739

Flow controller

25

8802-4740

Flow controller

25

8802-4742

Flow controller

25

8802-4743

Flow controller

25

8802-4744

Flow controller

25

8802-4745

Flow controller

25

8802-4746

Flow controller

25

8802-4750

Flow controller

25

8802-4751

Flow controller

25

8802-4752

Flow controller

25

8802-4753

Flow controller

25

8802-4754

Flow controller

25

8802-4755

Flow controller

25

8802-4756

Flow controller

25

8802-4757

Flow controller

25

8802-4759

Flow controller

26

8008-8908

Flange with return piece + Gasket 14 to 17 sections

26

8008-8909

Flange with return piece + Gasket 18 to 25 sections

27

8008-8924

Dia Gasket

28

8228-8905

Complete articulation of furnace plate

29

9757-0424

Plain furnace door

30

9755-0236

Furnace door guard

31

9755-0235

Furnace door insulation

On demand

29

9757-0425

Furnace door Ø 165 

29

9757-0426

Furnace door Ø 186

29

9757-0427

Furnace door Ø 210

29

9757-0428

Furnace door Ø 295

29

9757-0429

Furnace plate Ø 240

29

9757-0433

Furnace plate Ø 290

29

9757-0434

Furnace plate Ø 350

32

8008-8915

Furnace plate hinge

33

8555-8592

Bag of screws for furnace door

34

8555-5528

Flue gas outlet

36

9504-6115

Thermocord gasket Ø 15 - (Metre)

37

8555-5508

connection plate Ø 400 + Gasket

Ref.

Code no.

Description

Содержание NXR5i

Страница 1: ...Working towards a cleaner future NXR5i Installation and service manual To be kept by the user August 2013 heating specialists Fuel Oil Gas boilers 810 to 1460kW ...

Страница 2: ...formity CE The appliance complies with the standard model described in declaration of compliance 1 It is manufactured and distributed pursuant to the requirements of european directives The original of the declaration of compliance is available from the manufacturer ...

Страница 3: ...ions governing installation 10 4 1 1 In general 10 4 1 2 In particular for France 10 4 2 Package list 11 4 3 Mounting 11 4 3 1 Main dimensions 11 4 3 2 Data plate 12 4 3 3 Boiler location 13 4 3 4 Ventilation 14 4 4 Hydraulic connections 15 4 4 1 Dimensional information required 15 4 4 2 Hydraulic connection of the water circuit for domestic use 15 4 4 3 Hydraulic connection of the heating circuit...

Страница 4: ...0029103 001 01 PROVISOIRE 7 1 1 Water level 20 7 1 2 Draining 20 7 2 Maintenance 20 7 2 1 Sweeping 20 7 2 2 Chemical sweeping 23 7 2 3 Maintenance of the burner 24 7 3 Cleaning the casing material 24 8 Spare parts NXR5i 25 ...

Страница 5: ...lty or insufficient maintenance of the appliance Failure to abide by the instructions on installing the appliance 1 2 2 Installer s liability The installer is responsible for the installation and inital start up of the appliance The installer must respect the following instructions Read and follow the instructions given in the manuals provided with the appliance Carry out installation in complianc...

Страница 6: ... with a maximum operating pressure of 10 bar pertain to article 3 3 of the directive and therefore cannot be CE marked to certify compliance with the directive 97 23 EC The boilers and hot water tanks are designed and manufactured in accordance with the sound engineering practice as requested in article 3 3 of the directive 97 23 EC it is certified by compliance with the directives 90 396 EC 92 42...

Страница 7: ...6 Inform the gas supplier 2 1 2 Risk of intoxication Do not obstruct the air inlets in the room even partially If you smell flue gases 1 Switch the appliance off 2 Open the windows 3 Evacuate the premises 4 Contact a qualified professional 2 1 3 Risk of being burnt Depending on the settings of the appliance The temperature of the flue gas conduits may exceed 60 C The temperature of the radiators m...

Страница 8: ...neral description The boilers of the NXR5i range are pressurised hot water boilers designed for connecting to a flue pipe which require a separate automatic fuel oil or gas burner 3 2 Composition of the range 3 2 1 KSF CE control panel 3 2 2 KSF ISR control panel L000067 L000054 ...

Страница 9: ...K mbar 67 2 77 6 26 2 30 2 35 8 41 4 48 0 53 6 59 2 64 8 71 6 78 4 T 15K 30 34 7 11 7 13 5 14 0 18 5 21 5 24 26 5 29 32 35 T 20K 16 8 19 4 6 5 7 6 9 0 10 4 12 0 13 4 14 8 16 2 17 9 19 6 Pressure in the furnace for nozzle pressure 0 4 mbar 2 3 2 4 2 5 2 6 2 7 2 85 3 3 1 3 2 3 3 3 4 3 5 Flue gas temperature Ambient temperature 1 3 K 190 190 190 190 190 190 190 190 190 190 190 190 Mass flue gas flow ...

Страница 10: ...ydrocarbon installations situated inside residential buildings and their annexes NF P 45 204 standards Gas installation formerly DTU 61 1 gas installations April 1982 addendum no 1 July 1984 Local Sanitary Regulations For appliances connected to the electricity network NF C 15 100 standards Low voltage electrical installation Rules Establishments open to the public Statutory terms and conditions o...

Страница 11: ...sions 150 1805 540 291 150 240 1566 C003927 C 6 1 Burner centre line 2 The lateral control panel can be mounted to the right or left of the boiler Exact height positioning defined by the fitter during assembly 3 max Heating flow Ø E weld Heating return Ø E weld Draining Mk3 4 Flow switch Minimum height for sweeping 850 2 tapped sludge removal hole ...

Страница 12: ...44 1744 1966 1966 2188 2188 2450 2450 2672 2672 2894 2894 C mm 1488 1488 1488 1488 1504 1504 1504 1504 1504 1504 1504 1504 D mm 217 188 189 210 236 257 208 209 230 231 252 253 Ø E weld mm 139 7 139 7 139 7 139 7 159 159 159 159 159 159 159 159 Ø F mm 400 400 400 400 400 400 400 G mm 150 150 370 370 370 650 650 650 980 980 980 H mm 2 31 30 9 8 13 36 35 14 13 8 9 K mm 10 19 18 3 4 25 24 23 2 1 20 21...

Страница 13: ...replacing the water distributing tube etc use a flanged connection from the boiler to the system making sure you comply with minimum clearance dimension D Angled connection not supplied Air inlet Air outlet If A 1 2 m door opening side A 0 5 m If A 0 5 m A 1 2 m door opening side adapt the dimensions on the basis of the dimensions of the burner when the door is open B 1 5 m adapt the dimensions on...

Страница 14: ...stock such products close to the boilers If the boiler and or peripheral equipment are corroded by such chloride or fluoride compounds the contractual guarantee cannot be applied France The minimum cross sections and the emplacement of the fresh air inlet and the air discharge are governed by the order of 21 03 1968 amended by the orders of 26 02 1974 and 03 03 1976 Generator installed in a buildi...

Страница 15: ...ions 139 7 5 18 to 25 sections 159 6 weld Heating flow 14 to 17 sections 139 7 5 18 to 25 sections 159 6 weld dimension without connection see figure on chapter Boiler location straight or angled connection Boiler NXR5i 14 NXR5i 15 NXR5i 16 NXR5i 17 NXR5i 18 NXR5i 19 NXR5i 20 NXR5i 21 NXR5i 22 NXR5i 23 NXR5i 24 NXR5i 25 C mm 1488 1488 1488 1488 1504 1504 1504 1504 1504 1504 1504 1504 D mm 217 188 ...

Страница 16: ... The water temperature in the boiler is maintained at 50 C or more The first stage must be set to a minimum of 30 of the nominal stage Operation at modulated low temperature minimum outlet temperature 40 C The first stage must be set to a minimum of 50 of the nominal stage ZRefer to the installation and service manual for the KSF CE control panel Operation with modulating burner The water temperat...

Страница 17: ...lves with the capability to bleed the system by themselves when it is operating the manual bleeder valves are used to bleed all the high points of the system and to make sure that the filled system is free of air before the burner is turned on Do not add cold water suddenly into the boiler when it is hot 4 6 Sludge removal A tapped Ø 2 hole with a plug has been provided on the bottom of the front ...

Страница 18: ...ecial sealing precautions have been taken for instance in order to connect a static condenser regenerator 4 7 2 Connection to the flue gas pipe The connection shall be removable and offer minimum load losses i e it must be as short as possible with no sudden change in section Its diameter shall always be at least equal to that of the boiler outlet i e Ø 400 mm Boilers with 21 to 25 sections are su...

Страница 19: ...structions Cut the gas supply to the boiler if present 6 1 Precautions required in the case of long boiler stops one or more years The boiler and the chimney must be swept carefully Close all the doors of the boiler to prevent air from circulating inside the boiler We advise removing the pipe which connects the boiler to the chimney and to close off the nozzle with a cover 6 2 Precautions required...

Страница 20: ...essary For example Several months absence with the risk of ice in the building 7 2 Maintenance The operations described below shall only be performed with the boiler and power supply off The boiler will only operate efficiently if the exchange surfaces are kept clean The boiler should be cleaned as soon as required and as the chimney at least once a year or more depending upon applicable regulatio...

Страница 21: ...lating material Step 5 Unfasten the nuts up to the stop Push in the handles of the sweeping covers Remove the sweeping covers Step 6 Brush the vertical plates Put back the sweeping covers insulating material and casing covers by reversing the procedure above chemical sweeping is recommended for such boilers See chapter Chemical sweeping Put the baffle plates back in place Interlock them with each ...

Страница 22: ...val procedure See chapter Chemical sweeping Step 9 Remove the lower rear panels Remove the lower rear crosspiece Remove the lower insulating material on the rear Step 10 Unfasten the wing nuts and remove the lower left and right hand sweeping doors Remove any soot deposit with a scraper or a vacuum cleaner Open the lower sweeping cover of the flue gas box 2 H 10 nuts Ø 10 washers Remove the soot P...

Страница 23: ... 5 l spray with separate reservoir nozzle and connecting tube The nozzles enable easy application at the back of the combustion chamber Manual pressurisation of the reservoir Motor assisted pressurisation spray with reservoir nozzle and connecting tube These sprays are intended for intensive use Operational mode The operating mode mentioned corresponds to standard user situations Refer to the manu...

Страница 24: ...n products brief application after cleaning has a preventive effect limiting deposits on the heating surfaces Replace the baffle plates Close the door of the combustion chamber Service the burner Replace the front panel 7 2 3 Maintenance of the burner ZRefer to the instructions supplied with the burner 7 3 Cleaning the casing material Use a soapy solution and a sponge only Rinse with clean water a...

Страница 25: ...terpart Brooks House Coventry Road WARWICK CV34 4LL 08706 000454 08706 000545 8 Spare parts NXR5i To order a spare part quote the reference number next to the part required 300029104 002 01 Boiler body Miscellaneous ...

Страница 26: ...26 NXR5i 17 04 2012 300029103 001 01 PROVISOIRE Insulation 71 70 M000050 ...

Страница 27: ...PROVISOIRE 27 17 04 2012 300029103 001 01 NXR5i Casing C001003 B ...

Страница 28: ...28 NXR5i 17 04 2012 300029103 001 01 PROVISOIRE Control panels ZRefer to the Spare Parts list in the panel instructions KSF ISR control panel KSF CE control panel L000054 L000067 ...

Страница 29: ...8 mm 24 sections 18 8015 8925 Assembly rod Ø 14 2960 mm 25 sections 19 8006 8906 Plain square flange Gasket 20 8006 8907 Square flange with tapped hole Gasket 21 9501 4155 Gasket 222 x 170 x 4 22 8112 0028 Plug 2 23 8008 8904 Flange with outlet piece Gasket 14 to 17 sections 23 8008 8905 Flange with outlet piece Gasket 18 to 25 sections 24 8008 8922 Nozzle Gasket 25 8802 4731 Flow controller 25 88...

Страница 30: ...al for body 23 and 24 sections 70 8555 5527 Complete insulating material for body 25 sections Insulating material for sweeping covers 71 8555 5533 Complete insulating material for sweeping covers 14 sections Ref Code no Description 71 8555 5534 Complete insulating material for sweeping covers 15 sections 71 8555 5535 Complete insulating material for sweeping covers 16 and 17 sections 71 8555 5536 ...

Страница 31: ...ace door 96 8555 8519 Control panel trim 97 8555 8520 Rear cover for standard control panel 98 8555 8521 Control panel bracket 99 8259 8055 Lower rear crosspiece 100 8555 8522 Upper crosspiece 101 8555 8526 Intermediate upper crosspiece 102 8555 8082 Joining central plate 103 8555 8523 Lower tab of rail 104 8555 8022 Upper bracket 105 8555 0526 Upper front crosspiece 106 9532 0780 Clamp 107 9775 8...

Страница 32: ...nstalled by a qualified engineer In particular the manufacturer shall not be held responsible for any damage loss or injury caused by installations which do not comply with the following applicable local laws and regulations specific requirements relating to the installation such as national and or local regulations the manufacturer s instructions in particular those relating to the regular mainte...

Страница 33: ...PROVISOIRE 33 17 04 2012 300029103 001 01 NXR5i ...

Страница 34: ...34 NXR5i 17 04 2012 300029103 001 01 PROVISOIRE ...

Страница 35: ...PROVISOIRE 35 17 04 2012 300029103 001 01 NXR5i ...

Страница 36: ...AUG2013 Baxi Commercial Wood Lane Erdington Birmingham B24 9QP Email potterton commercial baxicommercialdivision com www pottertoncommercial co uk heating specialists Sales 0845 070 1056 Technical 0845 070 1057 RS 33961 ...

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