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INDEX
Section 1
Page
Fig. 1
- General Data & Dimensions
1
Table 1
- Boiler Dimensions
1
Table 2
- Combustion Chamber Data
1
Table 3
- Technical Data
2
- Explanatory Notes
3
- Clearances
4
Fig. 2
- Boiler Clearances
4
Fig. 3
- Boiler Footprint/Base Details
4
Section 2
- General Information
5
- Standard Supply
5
- Controls
5
- Optional Extras
5
- Shipping / Packaging
5
- Installation Standards
6
- Boiler Siting & Base
6
Section 3
- Ventilation
7
- Flues (General)
7
- Water Circulation Systems
7
- Boiler Protection
8
- System Water Quality 8
Section 4
- Boiler Erection
9
- Risk Assessment
9
- Manual Handling
9
- Personal Protective Equipment
9
- Confined Spaces
9
- Electrical Safety
9
- Packaging Details
9
- Preparation
9
- C.O.S.H.H
10
- Erection Checklist
10
- Boiler Erection
11
Fig. 4
- Section Assembly
11
Fig. 5
- Section Orientation
12
- Pulling Up Bars
12
Fig. 6
- Boiler Fittings Assembly
13
- Fittings Assembly
14
Fig. 7
- Baffles Assembly
14
Fig. 8
- Door Hinge Guide Assembly
14
- Insulation & Casing Assembly
15
Fig. 9
- Insulation Position
15
Fig. 10
- Casing Support Frame
15
- Casing Assembly
16
Fig. 11
- Casing Side Panel Assembly
16
Fig. 12
- Front Casing Assembly
16
Fig. 13
- Casing Assembly
17
Fig. 14
- Control Panel Configuration
18
Fig. 15
- Control Panel Operation
18
Fig. 16
- Cable/Capillary Tube Routing
20
Page
Fig. 17
- Fitting Thermometer into Flue
20
- Fitting the Burner
20
- Connections
21
- Single Phase Installation
21
Fig. 18
- Boiler & Burner Power Supply
21
Fig. 18A - Boiler & Burner Single Phase
Supply
21
- Three Phase Installation
21
- Volt Free Contacts
21
- Connecting the Gas Supply
21
- Connecting the Oil Supply
22
- Connecting the Water System
22
Section 5
- Commissioning Check List
23
- Contravention of Regulations
23
- Boiler Commissioning
23
- Safety Requirements
24
- Emergency Instructions
24
- Pre-Commissioning Dry Run
24
- Soundness Testing
24
- Commissioning Live Run
24
- Additional Checks
25
- Fault Finding
25
- Overheat Operation
25
- Burner Lockout
25
- Boiler Maintenance
26
- Cleaning Flue Surfaces
26
- Natural Gas/LPG Fired Boilers
26
- Class ‘D’ & ‘C2’ Fired Boilers
26
- Sludge Gas
26
- Boiler Ancillaries
26
- Boiler Controls
26
- Safety Interlocks
26
Section 6
Fig. 19
- Boiler Wiring Diagram
27
- Wiring Diagram – Legend
28
Fig. 20
- Pump Overrun Pipe Thermostat 28
Section 7
- NXR3 Boiler Parts List
29
Fig. 21
- Boiler Components
30
Fig. 22
- Casing Components
32
Fig. 23
- Instrument Panel Components
34