Pop ProSet 2500 Series Скачать руководство пользователя страница 6

Common Nosepieces 

 
 

Closed End   

HR Rivets 

Rivet Diameter 

Open End 

Jaw Pusher 

Steel 

Mandrel

 

Aluminum 

Mandrel

 

Aluminum 

Body 

Steel 

Body

 

1/8” (3.2 mm) or 
7/64” (2.8 mm) 

PRN414* PRN424 PRN434 PRN414* PRN4K 

FAN275-028* 

PRN514* PRN524 PRN534 PRN514* 

5/32” (4.0 mm) 

- -

 

- - 

PRN5K 

DPN275-027* 

3/16” (4.8 mm) 

PRN614* PRN624 PRN634 PRN614* PRN6K 

* Included with the tool 
 
Use FAN275-028 instead of DPN275-027 (installed) when using 7/64” (2.8mm) - 5/32” (4.0mm). 
Use N-406 nosepiece when using 3/16” (4.8mm) UltraGrip

®

®

 rivets; use N-410 for Monobolt  rivets. 

 

Basic Tool Operation 

 

Before operating the tool check the following:

 

 

‰

 

Inspect tool for damage or leaking oil – 

do not use tool if it is damaged or leaking oil.

 

‰

 

Check that correct nosepiece is fitted and tightened to 60 - 65 in-lbs [6.8 – 7.3 N-m] torque. 

‰

 

Check that the nose housing nut (8) is tight – hand tighten only. 

‰

 

Connect tool to air supply – see air supply requirements (page 4). 

‰

 

Fit Mandrel Collector (96) – (MCS tool only). 

‰

 

Open air supply valve by Sliding red OS Sleeve (93) on side of tool (see note below).   

‰

 

Insert rivet into nosepiece. 

‰

 

Position rivet in work piece. 

‰

 

Pull trigger to set rivet. 

‰

 

Release trigger – if equipped, MCS suction will draw mandrel into the collector. 

!

 Note: The ProSet™ 2500 has an OS (Open-Shut) Valve for switching the air supply ON and OFF to 

save air when the tool is not in use.

 

 
 

Air Supply ON

 
 
 
 
 
 
 

 

: Open OS Valve 

by sliding OS Slider in the 
direction shown (up). 

Air Supply OFF

: Close OS Valve 

by sliding OS Slider in the 
direction shown (down). 

 

OS Slider 

Page 6 

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

 

Содержание ProSet 2500 Series

Страница 1: ...Rivet Tool ProSet 2500 Series Maintenance Manual...

Страница 2: ...light weight Air Hydraulic rivet setting tools recommended for use with genuine POP Brand Rivets per following chart Rivet Diameter Material Body Mandrel Rivet Type 1 8 3 2 mm 5 32 4 0 mm 3 16 4 8 mm...

Страница 3: ...ting the air supply or if the air supply fails 8 Keep fingers away from the front of the tool when connecting the air supply or setting rivets 9 DO NOT point the tool at anyone 10 DO NOT operate tool...

Страница 4: ...Operating Pressure 72 5 90 PSI 5 0 6 2 Bar dry filtered Maximum Operating Pressure 100 PSI 6 9 Bar dry filtered Hydraulic Oil POP p n PRG540 130 1 qt 945 ml Jaw Lubricant POP p n PRG510 130 6 oz 177 m...

Страница 5: ...1 85 47 mm 3 54 90 mm 2 15 54 5 mm 3 11 79 mm ProSet 2500 MCS ProSet 2500 3 11 79 mm 11 42 290 mm 3 54 90 mm 811 20 6 mm 10 20 259 mm 3 46 88 mm 2 15 54 5 mm 1 85 47 mm Emhart Teknologies 50 Shelton...

Страница 6: ...nosepiece is fitted and tightened to 60 65 in lbs 6 8 7 3 N m torque Check that the nose housing nut 8 is tight hand tighten only Connect tool to air supply see air supply requirements page 4 Fit Mand...

Страница 7: ...W GUIDE Place the Jaws into the Jaw Guide and slide the Jaw Pusher Spring and Jaw Pusher into the Pulling Head Apply a small amount of Seal Lube to the Pulling Head threads and Jaw Guide Lock teeth Sc...

Страница 8: ...Preventative Maintenance Schedule Note UNPLUG AIR SUPPLY while servicing Collector to avoid INJURY 1 CLEAN THE COLLECTOR Remove and empty the Collector 96 by turning counterclockwise Remove the Collec...

Страница 9: ...or End Nut 106 on Collector End 104 Screwdriver Tool Assembly Torque Requirements Item Part No Description Torque Value 1 119 120 PRN614 PRN414 PRN514 Nosepiece 6 size Nosepiece 4 size Nosepiece 5 siz...

Страница 10: ...242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly Torque Requirements table Use with 4 or 5 size rivets Page 10 Emhart Teknologies 50 Shelton Technology Cen...

Страница 11: ...e 242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly Torque Requirements table Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 93...

Страница 12: ...Cap 1 1 64 DPN900 011 O Ring 2 2 65 DPN900 012 O Ring 1 1 66 DPN239 068 J Valve Rod 1 1 67 DPN239 069 EXT Silencer 1 1 68 DPN900 013 O Ring 3 3 69 DPN239 071 Valve Stopper 1 1 70 DPN239 120 Fitting 4...

Страница 13: ...07 Scraper 2 18 DPN900 029 O Ring 2 19 DPN908 006 B U Ring 2 20 DPN908 005 Penta Seal 1 21 DPN908 008 B U Ring 1 22 DPN900 028 O Ring 2 37 DPN900 006 O Ring 1 46 DPN900 007 O Ring 1 60 DPN900 025 O Ri...

Страница 14: ...r Piston Assembly 57 into Sleeve Lower 51 to half way point so that dirty hydraulic oil and air bubbles will come out from the loosened Fill Screw 45 Hold Air Piston Assembly until no more oil or bubb...

Страница 15: ...pe When no more oil comes out tighten the Fill Screw Fig 7 17 Wipe off any dirt and oil on the tool 18 Replace the Nose Housing 6 and Collector 96 Fig 7 Fill Screw 45 Note During assembly and disassem...

Страница 16: ...btain emergency Emhart Teknologies medical attention Small amounts Phone 203 924 9341 that accidentally enter mouth should be rinsed out until taste of it First Aid is gone SKIN Remove contaminated cl...

Страница 17: ...ulic oil in tool Service tool by qualified service personnel Jaws dirty or need lubrication Perform Front End Service to clean and lubricate Jaws MANDREL STICKING IN JAWS Incorrect nosepiece Install c...

Страница 18: ...744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC...

Страница 19: ...Notes Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 19...

Страница 20: ...eorin Bldg FlN 02780 ESBO 45 15 Yeoido Dong Finland Yeongdeungpo Ku Tel 358 9 8190060 Seoul 150 891 R O Korea Fax 358 9 812428 Tel 82 2 783 9226 Fax 82 2 783 9228 France P R China ZA des Petits Carrea...

Отзывы: