Rivet
Tool
ProSet
®
2500
Series
Maintenance Manual
Страница 1: ...Rivet Tool ProSet 2500 Series Maintenance Manual...
Страница 2: ...light weight Air Hydraulic rivet setting tools recommended for use with genuine POP Brand Rivets per following chart Rivet Diameter Material Body Mandrel Rivet Type 1 8 3 2 mm 5 32 4 0 mm 3 16 4 8 mm...
Страница 3: ...ting the air supply or if the air supply fails 8 Keep fingers away from the front of the tool when connecting the air supply or setting rivets 9 DO NOT point the tool at anyone 10 DO NOT operate tool...
Страница 4: ...Operating Pressure 72 5 90 PSI 5 0 6 2 Bar dry filtered Maximum Operating Pressure 100 PSI 6 9 Bar dry filtered Hydraulic Oil POP p n PRG540 130 1 qt 945 ml Jaw Lubricant POP p n PRG510 130 6 oz 177 m...
Страница 5: ...1 85 47 mm 3 54 90 mm 2 15 54 5 mm 3 11 79 mm ProSet 2500 MCS ProSet 2500 3 11 79 mm 11 42 290 mm 3 54 90 mm 811 20 6 mm 10 20 259 mm 3 46 88 mm 2 15 54 5 mm 1 85 47 mm Emhart Teknologies 50 Shelton...
Страница 6: ...nosepiece is fitted and tightened to 60 65 in lbs 6 8 7 3 N m torque Check that the nose housing nut 8 is tight hand tighten only Connect tool to air supply see air supply requirements page 4 Fit Mand...
Страница 7: ...W GUIDE Place the Jaws into the Jaw Guide and slide the Jaw Pusher Spring and Jaw Pusher into the Pulling Head Apply a small amount of Seal Lube to the Pulling Head threads and Jaw Guide Lock teeth Sc...
Страница 8: ...Preventative Maintenance Schedule Note UNPLUG AIR SUPPLY while servicing Collector to avoid INJURY 1 CLEAN THE COLLECTOR Remove and empty the Collector 96 by turning counterclockwise Remove the Collec...
Страница 9: ...or End Nut 106 on Collector End 104 Screwdriver Tool Assembly Torque Requirements Item Part No Description Torque Value 1 119 120 PRN614 PRN414 PRN514 Nosepiece 6 size Nosepiece 4 size Nosepiece 5 siz...
Страница 10: ...242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly Torque Requirements table Use with 4 or 5 size rivets Page 10 Emhart Teknologies 50 Shelton Technology Cen...
Страница 11: ...e 242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly Torque Requirements table Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 93...
Страница 12: ...Cap 1 1 64 DPN900 011 O Ring 2 2 65 DPN900 012 O Ring 1 1 66 DPN239 068 J Valve Rod 1 1 67 DPN239 069 EXT Silencer 1 1 68 DPN900 013 O Ring 3 3 69 DPN239 071 Valve Stopper 1 1 70 DPN239 120 Fitting 4...
Страница 13: ...07 Scraper 2 18 DPN900 029 O Ring 2 19 DPN908 006 B U Ring 2 20 DPN908 005 Penta Seal 1 21 DPN908 008 B U Ring 1 22 DPN900 028 O Ring 2 37 DPN900 006 O Ring 1 46 DPN900 007 O Ring 1 60 DPN900 025 O Ri...
Страница 14: ...r Piston Assembly 57 into Sleeve Lower 51 to half way point so that dirty hydraulic oil and air bubbles will come out from the loosened Fill Screw 45 Hold Air Piston Assembly until no more oil or bubb...
Страница 15: ...pe When no more oil comes out tighten the Fill Screw Fig 7 17 Wipe off any dirt and oil on the tool 18 Replace the Nose Housing 6 and Collector 96 Fig 7 Fill Screw 45 Note During assembly and disassem...
Страница 16: ...btain emergency Emhart Teknologies medical attention Small amounts Phone 203 924 9341 that accidentally enter mouth should be rinsed out until taste of it First Aid is gone SKIN Remove contaminated cl...
Страница 17: ...ulic oil in tool Service tool by qualified service personnel Jaws dirty or need lubrication Perform Front End Service to clean and lubricate Jaws MANDREL STICKING IN JAWS Incorrect nosepiece Install c...
Страница 18: ...744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC...
Страница 19: ...Notes Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 19...
Страница 20: ...eorin Bldg FlN 02780 ESBO 45 15 Yeoido Dong Finland Yeongdeungpo Ku Tel 358 9 8190060 Seoul 150 891 R O Korea Fax 358 9 812428 Tel 82 2 783 9226 Fax 82 2 783 9228 France P R China ZA des Petits Carrea...
