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POP-UP PUSH 8 ECO

 Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

POP-UP PUSH 8 ECO

Operator’s Safety and Maintenance 
Handbook

Contents

Section 1  

Page

DESCRIPTION 

Introduction  

3

Description  

3

Intended use 

3

Training  

3

Modifications  

4

Terminology 

5

Section 2

SPECIFICATION 

Technical data  

6

Operating site  

7

Noise and vibration  

7

Limitations  

7

Section 3 

SAFETY RULES 

Safety Rules  

8

Section 4 

OPERATING INSTRUCTIONS 

Daily checks  

9

Manoeuvring the platform  

9

Engaging the brakes  

10

Auto brakes  

10

Deploying the stabilisers 

10

Stowing the stabilisers 

10

Battery isolation switch 

11

Entering and leaving the platform  

12

Control pendant  

12

Emergency stop  

13

Emergency lowering  

13

Emergency plunger valve 

14

Battery charging  

14

Section 5  

Page

MAINTENANCE 

Safety during maintenance  

15

Periodical maintenance and checks  

15/16

Storage  

16

Lubrication  

16

Hydraulic oil  

17

Electrical schematic  

18

Hydraulic schematic  

19

Troubleshooting  

20

Section 6 

TRANSPORT INSTRUCTIONS 

Lifting  

21

Preparation for transport  

21

Loading and unloading 

22

Section 7 

MAINTENANCE AND  
REPAIR RECORD 

Maintenance and repair record  

23

Notes  

24

Daily checks – operator checklist  

25

Содержание PUSH 8 ECO

Страница 1: ...Elevating Work Platform Operators Safety and Maintenance Handbook PN 510844 000 EN SEP 2011 SN 0796 D...

Страница 2: ......

Страница 3: ...ging the brakes 10 Auto brakes 10 Deploying the stabilisers 10 Stowing the stabilisers 10 Battery isolation switch 11 Entering and leaving the platform 12 Control pendant 12 Emergency stop 13 Emergenc...

Страница 4: ...using an electro hydraulic control system The standard machine includes the following standard features 240kg safe working load 4 5 metre working height 1 72 metre stowed height Easily manoeuvrable P...

Страница 5: ...om www popupproducts co uk The guide has been designed to assist competent people in safely operating our range of low level push around scissor lifts WARNING OPERATION OF THIS MACHINE BY UNTRAINED OP...

Страница 6: ...ift cylinder 10 Emergency plunger valve 11 Maintenance props 12 Bubble spirit level 13 Stabilisers 14 Forklift pocket 1 of 4 15 Chassis 16 Auto front brakes 17 Manual brake 1 of 2 18 Hydraulic tank 19...

Страница 7: ...ble chassis inclination 0 degrees Electrical system 12 volt DC Motor 0 7 kW Batteries 1 x 80 Ah Battery charger Universal 90V to 240V AC Hydraulic system Maximum pressure 13 MPa Reservoir capacity 1 2...

Страница 8: ...The allowable chassis inclination is indicated when the spirit level bubble is within the marked limits All castor wheels must be in full contact with the ground In indoor exposed wind speeds up to 12...

Страница 9: ...re are no obstructions or persons that may be struck by the platform before and during the raising and lowering of the platform ALWAYS Ensure that the access gate is closed once the operator has enter...

Страница 10: ...mployed when a person is in the work platform If the above checks reveal malfunctions or damage on the POP UP PUSH 8 ECO then the machine must not be used until the problem is recti ed If in doubt see...

Страница 11: ...lable for POP UP PUSH 8 ECO for the safe removal of stabilisers Stabilisers Deploying the stabilisers Models of POP UP PUSH 8 ECO without auto brakes are tted with four stabilisers one at each corner...

Страница 12: ...attery and therefore the electrical system preventing unauthorised use To enable the electrical system insert the key and turn clockwise as shown below making sure the emergency stop button is fully r...

Страница 13: ...closed behind you Control pendant The control pendant houses the platform raise and lower controls Pressing the enable button and selecting UP raises the platform Pressing the enable button and selec...

Страница 14: ...and lower functions To restore functionality twist the emergency stop button clockwise to release the button as shown below Turning the Power Selector to the 0 position also has the effect of isolatin...

Страница 15: ...w able to operate correctly Battery charging A battery condition meter is tted to the POP UP PUSH 8 ECO as shown To accurately check the battery condition a load must be applied across the battery ele...

Страница 16: ...t the maintenance props are engaged as shown WARNING FAILURE TO ENGAGE THE MAINTENANCE PROPS MAY RESULT IN THE PLATFORM LOWERING WITHOUT WARNING Periodical maintenance and checks The following checks...

Страница 17: ...should be undertaken to ensure correct operation of the machine It is essential that only manufacturer s approved replacement parts are used when maintaining and servicing the POP UP PUSH 8 ECO Failur...

Страница 18: ...tank Remove the bolts as shown above and separate the tank from the pump body The hydraulic uid can then be correctly disposed of Reassembly is the reverse of above The hydraulic oil recommended for...

Страница 19: ...Page 18 of 25 POP UP PUSH 8 ECO Operator s Safety and Maintenance Handbook rev 0 0 1 0210 Section 5 MAINTENANCE Electrical schematic Fuse 5A Pump Coil Relay...

Страница 20: ...or s Safety and Maintenance Handbook rev 0 0 1 0210 Section 5 MAINTENANCE Hydraulic schematic CYLINDER CHECK VALVE FILTER ELECTROMAGNETIC VALVE MOTOR PUMP FILTER RESERVOIR RELIEF VALVE ELECTROMAGNETIC...

Страница 21: ...not raise motor running 1 Faulty adjustment of relief valve 1 Adjust relief valve 2 Faulty hydraulic pump 2 Replace power pack 3 Insuf cient hydraulic oil 3 Add hydraulic oil Platform creeps uncontrol...

Страница 22: ...rt Prior to transporting the POP UP PUSH 8 ECO on a vehicle ensure that the fol lowing precautions are taken in order to avoid damage to the machine or damage to the transporting vehicle 1 Ensure that...

Страница 23: ...he base of the machine Safety de cals applied to the POP UP PUSH 8 ECO show the location of the forklift pockets When using a tail lift to load or unload the POP UP PUSH 8 ECO ensure that the manual b...

Страница 24: ...Handbook rev 0 0 1 0210 Section 7 MAINTENANCE AND REPAIR RECORD Maintenance Date Scheduled maintenance undertaken By Repairs Date Repairs undertaken By Examinations tests Date Examinations tests unde...

Страница 25: ...Page 24 of 25 POP UP PUSH 8 ECO Operator s Safety and Maintenance Handbook rev 0 0 1 0210 Section 7 MAINTENANCE AND REPAIR RECORD Notes...

Страница 26: ...g lifting equipment have appropriate training and instructions to enable them to identify whether lifting equipment is safe to use Machine number 1 Prior to operating the platform the following items...

Страница 27: ......

Страница 28: ...POP UP Vigo Centre Birtley Road Washington Tyne Wear NE38 9DA UK Tel 44 0 845 1550 057 Fax 44 0 845 1557 756...

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