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Pompetravaini BORA FP 1043, Руководство по эксплуатации

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High vacuum pumps, exhausters and blowers operating manual 

3 

INDEX 

 

1 

INTRODUCTION 

 

 

7.2.3.1 

REPLACEMENT OF THE 1ST SUPPLY OIL OF SEAL  

1.1

 

GENERAL INFORMATION

 

 

SHAFT  

1.2

 

MANUFACTURER

’S INFORMATION

 

7.2.4 

CLEANING THE FAN MOTOR PROTECTION 

1.3

 

METHOD OF CONSULTATION

 

7.2.5 

GENERAL EXTERNAL CLEANING OF PUMP 

1.4

 

PERSONNEL QUALIFICATIONS

 

7.2.6 

CHECK OF THE TRANSMISSION ELASTIC ELEMENT 

1.5

 

   PERSONAL PROTECTION EQUIPMENT

 

7.2.7 

REPLACEMENT OF THE GEAR AND BEARING OIL 

1.6 

NAME PLATE

 

7.2.8 

REPLACEMENT OF THE SHAFT SEAL OIL 

2

 

SAFETY

 

7.2.9

 

FILTER MAINTENANCE 

2.1 

GENERAL WARNINGS 

7.2.10 

TRASMISSION 

2.2 

RESIDUAL RISK 

7.3 

PAINTING 

2.3 

PICTOGRAPHS 

7.4 

SPARE PARTS 

2.4 

IN CASE OF EMERGENCY 

8

 

HOW TO RETURN THE PUMP

 

2.4.1 

BASIC FIRST AID 

9

 

DISMANTLING

 

3

 

DESCRIPTION 

 9.1 

  TROUBLESHOOTING BLOWERS 

3.1 

DESCRIPTION OF TYPES 

 9.2 

   

TROUBLESHOOTING EXHAUSTERS 

3.1.1

 

BLOWERS 

9.3 

   TROUBLESHOOTING HV and FP SERIES 

3.1.2 

EXHAUSTERS AC 

10

 

DIMENSIONS AND CHARACTERISTICS

 

3.1.3 

HIGH VACUUM PUMPS, BOOSTER HV  

 

 

 

and FP SERIES 

 

 

3.2 

INTENDED USE AND CONTRAINDICATIONS 

 

 

3.2.1 

INTENDED USE 

 

 

3.2.2 

CONTRAINDICATIONS 

 

 

3.3

 

NOISE EMISSIONS 

 

 

3.4 

VIBRATIONS 

 

 

4

 

INSTALLATION

 

 

 

4.1 

RECEIPT AND CONTENT VERIFICATION 

 

4.2 

PACKAGING 

 

 

4.3 

TRANSPORT AND HANDLING

 

 

 

4.4 

STORAGE 

 

 

4.5 

ENVIRONMENTAL CONDITIONS 

 

 

4.6 

PUMP INSTALLATION

 

 

 

4.7.1 

MOTOR INSTALLATION ON BLOWERS AND 

EXHAUSTERS 

 

 

 

 

 

4.7.2 

MOTOR INSTALLATION ON BOOSTER HV 
and FP SERIES 

 

 

 

 

 

4.8 

USER SYSTEM 

 

 

4.9 

CONNECTION 

 

 

4.9.1

 

INTAKE AND OUTLET CONNECTIONS 

 

 

4.9.2 

ELECTRICAL CONNECTION 

 

 

5

 

ACCESSORIES

 

 

 

5.1 

RV VACUUM  RELIEF VALVE SETTING

 

INSTRUCTIONS

 

 

 

5.2 

SETTING OF THE OVER PRESSURE VALVE 

 

 

5.3 

AIR FILTER ON SUCTION 

 

 

5.4 

CHECK VALVE 

 

 

5.5 

SILENCERS 

 

 

5.6 

SOUNDPROOFING BOOTH 

 

 

5.7 

ANTISHOCK MOUNTS 

 

 

5.7.1 

ELASTIC HOSE 
 

 

 

5.8 

VACUUM AND PRESSURE GAUGES 

 

 

5.9 

   CHOKED AIR FILTER GAUGE 

 

 

5.10 

MOTOR ELECTRICAL PROTECTION 

 

 

5.11 

ANTI ACCIDENT DRIVE COVER 

 

 

6

 

INSTRUCTIONS FOR USE

 

 

 

6.1 

OPERATION 

 

 

6.2 

START UP 

 

 

6.3 

STOP 
 

 

 

6.4 

DECOMMISSIONING AND PROLONGED

 

STOPPAGE

STOPPAGE 

 

 

7

 

MAINTENANCE

 

 

 

7.1

 

GENERAL WARNINGS 

 

 

7.2 

OPERATIONS TABLE 

 

 

7.2.1 

CHECK OF THE LUBRICANT LEVELS 

 

 

7.2.2 

GEARS AND BEARINGS 1ST SUPPLY OIL  
REPLACEMENT 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание BORA FP 1043

Страница 1: ... Rev 1 3_01 2018 HIGH VACUUM PUMPS EXHAUSTERS AND BLOWERS OPERATING MANUAL ...

Страница 2: ...t Divisione BORA sede operativa Via della Scienza 56 41122 MODENA ITALY Tel 39 059 284210 Fax 39 059 284042 WARRANTY All products manufactured by Pompetravaini BORA are guaranteed to meet the conditions listed on the general terms and conditions of sale and or conditions listed on the Order Confirmations Failure to strictly adhere to the instructions and recommendations listed in this manual will ...

Страница 3: ...CTERISTICS 3 1 3 HIGH VACUUM PUMPS BOOSTER HV and FP SERIES 3 2 INTENDED USE AND CONTRAINDICATIONS 3 2 1 INTENDED USE 3 2 2 CONTRAINDICATIONS 3 3 NOISE EMISSIONS 3 4 VIBRATIONS 4 INSTALLATION 4 1 RECEIPT AND CONTENT VERIFICATION 4 2 PACKAGING 4 3 TRANSPORT AND HANDLING 4 4 STORAGE 4 5 ENVIRONMENTAL CONDITIONS 4 6 PUMP INSTALLATION 4 7 1 MOTOR INSTALLATION ON BLOWERS AND EXHAUSTERS 4 7 2 MOTOR INST...

Страница 4: ... plants It s not allowed to use it in inappropriate plants or without appropriate protective measures to prevent contact with children or untrained personnel The images contained in this manual are for an example purposes only and are not binding for the Supplier The Supplier reserves the right to modify components and or parts in order to improve or for any other reason without updating this manu...

Страница 5: ...rk on electrical systems in the presence of voltage ELECTRICAL MAINTENANCE OPERATOR Technician in charge of all operations of an electrical nature Can operate in the presence of voltage inside cabinets and connector boxes 1 5 PERSONAL PROTECTION EQUIPMENT This manual assumes that the pump has been installed in workplaces which comply with all mandatory safety requirements in particular it is manda...

Страница 6: ...cessary steps to prevent a possible inadvertent return of tension Ensure the proper isolation of the components and ground connection before inserting the tension ALWAYS stop the pump prior to touching it for whatever the reason Wait for the complete pump stopping and make sure that all the installation control devices are properly set in order to avoid any return flow Pump and piping connected to...

Страница 7: ... operations and carry out works only when the pump has stopped and cooled down Danger caused by Low Pressure Avoid contact with pump intake while operating Use fitting and connecting parts to the system s piping that can sufficiently resist the vacuum that arises Let air into the intake circuit before any intervention Contact with vacuum points can result in accidents due to hair and or clothing b...

Страница 8: ...e instructions given in the company s internal medical safety procedures 3 DESCRIPTION The lobe pumps are volumetric machines that thanks to the rotation of two rotors with three lobes within a suitably shaped chamber create volumes and transfer air through the intake manifold to the outlet one The rotor lobe rotation without contact is synchronized by means of gears and it occurs completely dry w...

Страница 9: ...uum or in low pressure The pump transfers a gas from the suction inlet to the blowing outlet with a delivery consistent with the characteristic performance curve applicable for each size version in the machines available range The temperature at suction inlet must be from 12 to 40 C Any other use is prohibited The Supplier is not liable for any damage to persons and or property caused by improper ...

Страница 10: ...l amount necessary for its operation and it is already present inside the gear casings and in the shaft seal bell Do not overturn or tilt the packing excessively Max 10 and check that it has no oil stains If everything is intact unpack and control the contents If packaging shows signs of damage due to transport or storage conditions immediately notify the shipping agent and the Supplier It is alwa...

Страница 11: ...wing diagram to obtain the best harness in terms of safety and center of gravity BORA 163 HV FP BORA 163 HV FP BORA 233 HV 1083 HV BORA 233 HV 1083 HV Fixing point with installed motor BORA MODEL Fixing point without motor A B 163 HV C B B C 233 HV 353 HV E D A C 463 HV 1083 HV E D BORA 243 FP 543 FP BORA 73HV 153HV BORA 243 FP 543 FP BORA 73HV 153HV Fixing point with installed motor BORA MODEL Fi...

Страница 12: ... it should be secured to a perfectly horizontal solid surface in order to avoid tilting and or subsidence in case of transportation of the system user If using feet to secure the pump check that all four feet are resting on the surface 0 2mm and if necessary use thicknesses before tightening them onto the supporting structure We recommend that you install the pump securing it by means of shock mou...

Страница 13: ...er materials that could clog and or quickly cover the motor fan or pump s cooling surfaces 4 7 1 MOTOR INSTALLATION ON BLOWERS AND EXHAUSTERS The blower can be installed and supported using either the discharge flange or the proper feet If the feet are used before tightening them to the frame check that all four feet touch properly the base 0 2 mm and if needed use appropriate shims WARNING If the...

Страница 14: ... 60Hz BORA FP 1043 M100 2 B5 IEC 72 3 0 3 6kW 50 60Hz BORA HV 673 M132 2 B5 IEC 72 5 5 6 6kW 50 60Hz BORA FP 1263 1673 M112 2 B5 IEC 72 4 0 4 8kW 50 60Hz BORA HV 883 1083 M132 2 B5 IEC 72 7 5 9kW 50 60Hz BORA FP 2313 M132 2 B5 IEC 72 5 5 6 6kW 50 60Hz ATTENZIONE The motor coupling alignment should be carried out following the indications and measures indicated below The excessive clearance in the ...

Страница 15: ...lar curves reduces the pump s performance Employing the machine as a blower the use of thick walled steel pipes has a lowering noise effect Clean accurately the pipes removing in particular welding debris particles in order to avoid that foreign objects get inside the compressor and damage it Avoid narrowing the pipes and creating short radius curves The weight of the pipes must not rest on the co...

Страница 16: ...ow direction see figure 10 Check that the direction of rotation is correct before starting the pump for the first time or after resetting the electrical connections WARNING In the event of incorrect rotation direction wait for the pump to come to a complete halt before changing the connection and supplying power again In the matter of blowers and exhausters the correct rotation direction can be ve...

Страница 17: ...e is an accessory available for blowers in order to avoid overloading of the pump if there were any conditions of excessive backpressure in delivery The valve is usually supplied non adjusted The setting adjustment is to be performed on the operating system start the system with a minimum pre load of the spring increasing it by tightening the nut 1 until the desired pressure is reached Then rotate...

Страница 18: ... 9 CHOKED AIR FILTER GAUGE It is particularly recommended for machines that are not constantly checked or closed in a soundproofing booth A pressure switch installed in the appropriate boss on the suction flange shall actuate an alarm signal and in case shut off the motor keeping under control the vacuum level given by filter 5 10 MOTOR ELECTRICAL PROTECTION On the electric feed line install a the...

Страница 19: ...ecautions should be taken in order to avoid personnel and or equipment and electric parts nearby coming into contact with it 6 2 START UP DANGER The pump can only be started up after all the indications requirements and prohibitions indicated in this manual have been carefully read understood and respected WARNING Regarding HV and FP volumetric pumps start up the volumetric pump only after the pri...

Страница 20: ...exceed the torque T Max Nm obtainable from performance charts as follows P Power kW at max pressure Max Speed n Revolution per minute rpm T max Nm P kW x 20000 n rpm Start delta starting is recommended If the blower is started against full counter pressure it will be impossible to operate the star delta starting method due to lack of torque should the start up be with star delta the blower should ...

Страница 21: ... perform tasks with the skills appropriate for intervention DANGER Do not perform any type of operation modification and or repair of any kind except for those listed in this manual DANGER All maintenance work must be carried out with the pump disconnected from the power supply and measures must be adopted to prevent it being reconnected Only open the terminal board of the electric motor after ens...

Страница 22: ...ons When dark or cloudy oil has been contaminated and must be changed Regarding HV FP pumps series If oil topping up is frequent it means that the pump internal seals might be damaged Check that the lubricating oil level of the front seal of the motion inlet shaft respects the correct level indicated in the expansion vessel Cold machine 1 4 max Hot machine 3 4 max A reduction of the oil level in t...

Страница 23: ...T OF THE 1ST SUPPLY SHAFT SEAL OIL The pump is supplied complete with oil of first topping up Bearing s life is also depending on the degree of contamination of the lubricant It is vital that the oil does not get contaminated and it must be changed after the first 500 hours and then periodically every 5000 hours of usage or at least every 18 month Change the gear and bearing oil as follows repetit...

Страница 24: ...paper filters or wash the spongy material filters with frequency proportional to the degree of environmental contamination of the working area or whenever the vacuum gauge on the intake shows loss of pressure 7 2 10 TRASMISSION Check every 2500 hours of work or at least once a year the wear of the rubber blocks in the flexible coupling and in case replace them In case of V belt drive check wear an...

Страница 25: ...OBLEMS LIST OF POSSIBLE CAUSES Vain or scarce performance insufficient outlet pressure 1 2 3 4 5 6 7 8 9 10 11 12 17 Excessive performance outlet pressure higher than expected 3 7 13 14 High power absorption 1 2 3 5 7 8 9 13 14 15 16 19 Raised noise and high vibrations 3 4 11 13 14 19 20 21 22 23 24 28 Overheating 1 2 3 5 13 14 15 16 17 18 19 Nonfunctional seal system 15 25 26 27 CAUSES REMEDY PER...

Страница 26: ...d to dissipate the produced heat If ventilation is deficient correct Operator 19 Frictions inside the blower booster Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 20 Rotors out of phase after seizure Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 21...

Страница 27: ... technician 7 Inappropriate Blower booster sizing Check the machine selection and correct it Qualified technician 8 Electric motor improperly connected Check the electric connection and the direction of rotation If it is wrong correct Qualified technician 9 Wrong supply voltage Check the electric motor supply If it is wrong correct Qualified technician 10 Damaged motor Check the motor operation Re...

Страница 28: ... Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 23 The contact of rotors is caused by oxidation Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 24 Bearings or gears deterioration is caused by lack of lubricant Stop the machine and rotate slowly by han...

Страница 29: ...technician 9 No starting up delay Check primary pump starts correctly in advance before the booster pump Correct if necessary Operator 10 Vacuum state defective Check the measuring instrument readings using another one Replace the instrument if necessary Qualified technician 11 Clogged oil separator filters of primary pump Stop the machine and replace the clogged filter cartridge with an efficient...

Страница 30: ...rs is caused by oxidation Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 31 Bearings or gears deterioration is caused by lack of lubricant Stop the machine and rotate slowly by hand If there is friction or contact between the parties call assistance Assistance 32 Blower booster damage is caused by seizure Stop the machine a...

Страница 31: ... 3 8 G 398 200 425 455 469 390 145 14 883 HV 1220 300 3 8 G 398 200 425 455 469 390 145 14 1083 HV 1370 300 3 8 G 398 200 425 455 469 390 145 14 BORA MODEL M N O P Q R S JS9 T U V H7 DN 163 HV 40 200 244 585 Ø130 4XM10 8 27 3 165 24 80 233 HV 40 300 294 646 Ø180 4XM12 8 31 3 215 28 100 293 HV 40 300 341 693 Ø180 4XM12 8 31 3 215 28 100 353 HV 40 300 399 751 Ø180 4XM12 8 31 3 215 28 150 463 HV 40 3...

Страница 32: ... G 160 160 160 200 334 18 308 379 363 FP 830 200 3 8 G 160 160 160 200 334 18 308 379 543 FP 875 200 3 8 G 160 160 160 200 334 18 308 379 Fig 16 Tab 11 BORA MODEL M N P Q H7 R S JS9 T U V DN 243 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 363 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 543 FP 3 198 506 Ø130 4XM10 8 27 165 24 80 ...

Страница 33: ...3 HV 2000 5 5 72 212 273 2 2 1 15 0 45 883 HV 2500 7 5 72 240 298 2 2 1 15 0 45 1083 HV 3250 7 5 74 273 340 2 2 1 15 0 45 Approved Lubricant Mobil SHC 624 Texaco CETUS PAO 46 Operation Temperature P 5 mbar T C 45 Working environment temperature C 0 40 Inlet gas fluid or vapour temperature C 12 40 Environment storage transport temperature C 20 50 A Intake 6 Fitting for measuring the intake pressure...

Страница 34: ...ht without motor Weight with motor Oil quantity drive end Oil quantity shaft seal l 1 kW dB A kg kg dm3 dm3 243 FP 70 1 5 68 67 80 0 44 0 45 363 FP 100 2 2 68 74 90 0 44 0 45 543 FP 150 2 2 68 84 100 0 44 0 45 A Intake 5 Name plate B Outlet 6 Fitting for measuring the intake pressure 1 Oil sight glass 7 Oil viewer of the seal on the shaft 2 Oil filler plug 8 Oil drain plug gears and bearings 3 Mot...

Страница 35: ...osive Irritant Malodorous Clean Dirty With suspended parts Spec Gravity Viscosity PH TOTAL WEIGHT KGs MAXIMUM DIMENSIONS X cm Y cm Z cm NOISE measured at 1 m Pressure dB A Power dB A INSTALLATION SERVICE Inside Outside Continuous Intermittent Explosive area MOTOR type Frame No Poles No Revolutions RPM Absorbed power Amp Installed Power kW HP Frequency Hz Supply Volt Enclosure IP Insulation class A...

Страница 36: ... WITH PARTIAL OR TOTAL SERVICE LIQUID RECIRCULATION NA5 IS BORA GB00 STAMPATO IN ITALIA Manuale Operativo Pompetravaini BORA Inglese Continuing research of POMPETRAVAINI results in product improvements therefore any specifications may be subject to change without notice POMPETRAVAINI S p A Via per Turbigo 44 Zona Industriale 20022 CASTANO PRIMO Milano ITALIA Tel 39 0331 889000 Fax 0331 889090 www ...

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