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MI01 Rev. 06 dated 08/11/2019

This document is the property of PolyKeg S.r.l.  - Unauthorised copying and use is prohibited

USER MANUAL FOR 

POLYKEG KEGS 

6.2 FILLING PROCEDURE

•  Place PolyKeg

®

 to be filled on a stable level surface. 

•  Clean and sanitise coupler and valve following the instructions given in section 5 of the user manual. 
•  Connect the filling head to the valve. 
•  Lower completely the coupler’s handle 

Fig. 1. The pressure gauge 

will now display PolyKeg’s 

internal pressure. 

•  To set the counter-pressure, open the pressure top-up valve 

until reaching the desired counter-

pressure value (approximately 0.5 bar less than the product filling pressure) and then close it.  

•  Open the product filling valve 

(

 Fig. 1 to start the filling process. 

•  Work on the counter-pressure regulator 

Fig. 1 to set and/or change the product filling speed. 

•  Once reached the desired product level, close the product filling valve 

(

 Fig. 1.

 NOTE

 Do not exceed the filling nominal volume to avoid any potential spilling.              

 NOTE

  For kegs with bag, before lifting the coupler’s handle at the end of the filling process: 

   

   - Close the counter-pressure regulator 

^

.

   

   - Open the pressure top-up valve 

to reach a counter-pressure value equal or superior

   

     to the product filling pressure. 

             - Close the pressure top-up valve 

#

.

•  Lift quickly the coupler’s handle 

Fig. 1.

•  Disconnect the filling head from the keg. 
•  Remove any leftover product from the keg. 
•  Clean and sanitise the valve.
•  Place the tamper evident cap on the valve Fig. 2. 

#

$

^

(

)

Fig. 1

Fig. 2

Содержание Fusto PREMIUM 30L Ambra valvola S

Страница 1: ...This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited MI01 Rev 06 dated 08 11 2019 USER MANUAL FOR POLYKEG KEGS...

Страница 2: ...NGS AND RULES FOR SAFETY page 4 3 HANDLING STORAGE TRANSPORT OF EMPTY KEGS page 5 4 HANDLING STORAGE TRANSPORT OF FULL KEGS page 6 5 INSTRUCTIONS FOR THE SANITISING OF THE KEG page 7 6 INSTRUCTIONS FO...

Страница 3: ...ION OF THE PALLET The complete traceability of the product is guaranteed by an identification label attached to every single pack Fig 1 shows the data provided on the label in detail VALVE SERIAL NUMB...

Страница 4: ...use of the PolyKeg keg and or tapping system may damage the keg or lead it to burst causing harm to persons and or things The one way PolyKeg keg cannot be re used must not be incorrectly disposed of...

Страница 5: ...out in consideration of the mechanical properties of the kegs as shown on the technical sheet of local regulations of the vehicles and methods for handling and the conditions of the storage areas Emp...

Страница 6: ...R USES ARE STR Assieme Pallettizzazione Filled Premium Epal3 0 050 Scale Weight Zuliani Drawing by Finish 1 1 Sheet Material 24L 30L A3 Drawing N Version THIS DRAWING IS PROPERTY OF PolyKeg s r l UNAU...

Страница 7: ...e with the product placed in the keg Hot water steam WARNINGS Check that the detergent sanitiser is compatible with the product to place in the keg and with the PolyKeg keg in accordance with the mate...

Страница 8: ...top up valve and the product filling valve Fig 2 NOTE For the K valve coupler open the red valve Fig 2 A Close the counter pressure regulator Fig 2 Connect the product tube to the product filling conn...

Страница 9: ...ling pressure and then close it Open the product filling valve Fig 1 to start the filling process Work on the counter pressure regulator Fig 1 to set and or change the product filling speed Once reach...

Страница 10: ...contact surfaces on the PolyKeg valve must be sanitised by following the indications in section 5 of this manual Maximum water pressure 1 bar Maximum water temperature 100 C 5 PolyKeg valves are comp...

Страница 11: ...s manual 6 PolyKeg valves are compatible with the industrial standards for tapping systems For detailed information regarding filling request the PolyKeg technical drawings relative to each specific v...

Страница 12: ...OCEDURE Wear personal protective equipment goggles gloves Ensure that the area is well ventilated Check that the calibrated and working pressures of your tapping system have been correctly set Clean a...

Страница 13: ...es A D G K M S and can be fixed to the top as shown in Fig 1 It is forbidden and dangerous to dispose of the keg with residual internal pressure as it may burst and cause harm to persons and or things...

Страница 14: ...1 into its individual parts as indicated in the procedure 11 1 DISMANTLING PROCEDURE 1 Check that the keg is empty 2 Proceed with depressurisation as indicated in section 10 of the PolyKeg user Manual...

Страница 15: ...including the valve spring is made of plastic facilitating recycling Below are indications of the symbols and materials used in accordance with the requirements set out by Directive 94 62 EC article 8...

Страница 16: ...n of the residual pressure contained in the keg before disposal For a correct use of the depressurisation key please refer to the instructions in section 10 of this user manual SECURITY SEAL Applied i...

Страница 17: ...ng of the keg PolyKeg recommends using Micro Matic con nectors which are available for all PolyKeg valves A S G D M K In order to facilitate operations PolyKeg has developed a professional filling kit...

Страница 18: ...2019 This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited USER MANUAL FOR POLYKEG KEGS MANUAL FILLING KIT G VALVE MANUAL FILLING KIT K VALVE MANUAL FILLING KIT M V...

Страница 19: ...19 18 MI01 Rev 06 dated 08 11 2019 This document is the property of PolyKeg S r l Unauthorised copying and use is prohibited USER MANUAL FOR POLYKEG KEGS NOTE...

Страница 20: ...ument is the property of PolyKeg S r l Unauthorised copying and use is prohibited www polykeg com POLYKEG S R L Via P Nenni 51 24050 Calcinate BG Italy Tel 39 035 4522245 www polykeg com IT290152 1 IT...

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