Polychem PHT1401 Скачать руководство пользователя страница 12

 Welding gripper replacement 

Remove the cutter as shown in G1 to G5 sequence; remove the bottom plate as Pic. L1, remove the 
safety circlip from welding gripper pin (pic.M1), remove the pin from welding gripper (pic.M2), and 
remove welding gripper (pic. M3) and replace the worn part. Reassemble all parts in reverse order. It 
is advised to replace the safety circlip with a new one. 

 

( M1 ) 

( M2 ) 

( M3 ) 

 

 

 

 
 

 

8.)TROUBLESHOOTING 

 

 

PROBLEM 

REMEDY 

The tension of strap is insufficient 

Check: air pressure value (min.6 bar), if the filter / lubricator and/or the pneumatic motor is 

damaged or dirty (contact the after sale service), the power adjusting screw on the pneumatic 

motor, 

the pneumatic circuit, tension button, connections, pipes, valve (contact the after sale service) 

The feed wheel slips and mills on strap 

Check if the feed wheel and grippers are dirty or damaged, check the gap between feed wheel and 

grippers (around 0,2mm– 0.008”). Adjust the motor power—too much tension force. 

Check if the strap qualities are right for the strapping tool and application 

The strap is breaking during tension 

Adjust the motor power—too much tension force. Check if the strap qualities are right for the 

strapping tool and application. Check for sharp edges on package. 

The tensioned strap is sideways; the seal isn’t in the middle of strap width 

Adjust the motor power—too much tension force. Check if the strap qualities are right for the 

strapping tool and application.  Check that the strap guides are set for the proper width and are 

aligned right. 

The lower strap isn’t locked between the grippers and feed wheel so the tool goes forward 

during the tension 

Check the gap between feed wheel and grippers (around 0,2mm– 0.008”). Check if the locking 

strap plates are dirty or damaged. Adjust the motor power for quality of strap 

Top strap is dragging on lower strap 

Check the gap between feed wheel and grippers (around 0,2mm– 0.008”)- try to increase the gap. 

Check if the strap qualities are right for the strapping tool and application. 

Содержание PHT1401

Страница 1: ...N MANUAL SPARE PARTS LIST PHT1401 PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 PHONE 440 357 1500 FAX 440 3...

Страница 2: ......

Страница 3: ...se the strap Keep your working area clean and always use the tool in good balance and safety conditions Never use straps as a means of pulling or lifting goods Always use a proper safety strap cutter...

Страница 4: ...ngth 300 mm 11 8 Width 160 mm 6 3 Height 175 mm 6 9 Weight 5 8 kgs 12 8lbs AIR REQUIRED Pressure range 6 7 bar 87 99 psi Air consumption 14 L s 29cuft min PERFORMANCE Max Tension force 5500N 6 5 bar 9...

Страница 5: ...and documentation without any obligation to update previousones Polychem warrants all its batteries during a period of 120 days from the shipping date document The manufacturer is committed to replace...

Страница 6: ...l increase the time turning counter clockwise will decrease the time Adjusting strap tension The maximum strap tension can be adjusted with a screwdriver by turning the screw on the pneumatic motor as...

Страница 7: ...4 strap sizes follow the instructions below 1 1 Turn the strap guide 1 and 2 in 32mm 1 1 4 position as pic C1 C2 1 4 1 1 4 1 Turn the strap guide 1 and 2 in 25mm 1 position as pic C1 C2 WELDING TIME A...

Страница 8: ...er with right hand then insert the two straps between the body and bottom plate pushing the straps against the front and rear guides pic D2 Release handle pic D3 D1 D2 D3 Push the tension lever 1 pic...

Страница 9: ...l by squeezing the handle and motor together and then remove the tool by pulling it to the right pic D8 D8 D9 Seal check A regular seal check is very important and it can be visually examined as follo...

Страница 10: ...tools or keys pic F1 F2 F1 F2 Cutter replacement Disconnect the air pipe from welding motor pic G1 remove the 2 locking motor screws pic G2 remove the motor pic G3 Remove the cutter spring with plier...

Страница 11: ...pay attention to the shim pic H6 Remove the feed wheel shaft nut pic H7 Remove the front cover bushing spacers and feed wheel pic H8 replace the worn part pic H9 Reassemble in the opposite order by st...

Страница 12: ...m 0 008 Adjust the motor power too much tension force Check if the strap qualities are right for the strapping tool and application The strap is breaking during tension Adjust the motor power too much...

Страница 13: ...nt may be too long adjust it Both straps are cut during sealing Check if the gripper plate under the sealing foot is dirty or damaged clean or replace it Check if there is too much tension Improper we...

Страница 14: ...339 RING IR 12x16x20 1 189574 B400340 AXK1226 SKF 1 189575 B400341 AS 1226 SKF 2 190031 B500035 SCREW TCEI M4X10 UNI5931 1 189136 B500039 SCREW UNC 10X1 2 9 189179 B500043 SCREW ECOFIX M5X12 ZINC 2 18...

Страница 15: ...START LEVER 1 189591 D001850 REVERSE START LEVER 1 189762 D001860 LEVERS SUPPORT 1 189592 D001870 SUSPENSION HOOK 1 189143 D001880 SIDE SUSPENSION HOOK SUPPORT 1 189140 D001890 UPPER SUSP HOOK SUPPOR...

Страница 16: ...PHT1401...

Страница 17: ...VE BALL BEARING DIN 625 608 2Z C3 X 9 1 2 600 200 SPACER RING X 10 1 3 600 202 SPACER RING 190193 11 1 2 916 011 PLAIN WASHER DIN 125 A5 3 ST 190192 12 1 2 911 061 HEX SCREW DIN 933 M5x8 8 8 X 26 1 3...

Страница 18: ...TENSION MOTOR...

Страница 19: ...201 000 6 NEEDLE ROLLER 205974 34 3 600 103 002 2 SHIM RING X 35 3 600 224 000 1 RETAINING RING X 36 1 900 900 287 1 DEEP GROOVE BALL BEARING 6001 DIN 625 190184 38 3 606 337 212 1 PLANETARY GEAR CAR...

Страница 20: ...B200438 PNEUMATIC VALVE...

Страница 21: ...3 0 PISTONE DIAM 12 3 X 31 00 018 0 GUARNIZ LABBRO DE12 3 X 32 08 013 1T GUIDA PULSANTE 3 X 33 08 006 0 MOLLA PER PULSANTE 2 189632 34 08 010 1T PULSANTE NICHELATO 3 202049 35 08 008 0 PREMIGUARNIZION...

Страница 22: ...to which this declarations refers is in conformity with 2006 42 CE Directive and successive modifications as well as with standards EN12100 1 EN12100 2 POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR O...

Страница 23: ......

Страница 24: ......

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