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MAINTENANCE

POLARIS Recommended Maintenance Program

To ensure many trouble-free miles of snowmobiling enjoyment, follow
recommended regular maintenance and perform service checks as out-
lined in this manual. Record maintenance and service in the Mainte-
nance Log beginning on page 159.

The recommended maintenance schedule on your snowmobile calls for
service and maintenance inspections at 150 miles (240 km), 500 miles
(800 km) and 1500 miles (2400 km). These inspections should be per-
formed by a qualified service technician. For continued optimum perfor-
mance and component life, continue maintenance checks at 1500 mile
(2400 km) intervals.

All necessary replacement parts and labor incurred, with the exception
of authorized warranty repairs, become the responsibility of the regis-
tered owner.

If, during the course of the warranty period, part failures

occur as a result of owner neglect in performing recommended regular
maintenance, the cost of repairs are the responsibility of the owner.

Personal safety is critical when attempting to service or make adjust-
ments to your snowmobile. If you're not familiar with safe service or
adjustment procedures and the use of tools, or if you don't feel comfort-
able performing these tasks yourself, contact an authorized POLARIS
dealer for service.

POLARIS does not recommend tipping the snowmobile onto it's side for
service.

In the event of a tip-over or rollover, check the oil level before

operating the snowmobile.

Inspect the foam oil breather element any

time the snowmobile has been tipped onto its left side. Clean the ele-
ment if oil is present. See page 102.

NOTICE:

Hot components can cause damage to plastic. Always make sure the
exhaust system and engine have cooled if you must tip the
snowmobile on its side for service or inspection.

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Содержание Turbo IQ LXT

Страница 1: ...PMS 419 Snowmobile Owner s Manual for Maintenance and Safety Turbo IQ LXT...

Страница 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Страница 3: ...and recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve eve...

Страница 4: ...al vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccur...

Страница 5: ...owmobile s controls and features The Perfect Fit 54 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 66 This section explains...

Страница 6: ...4...

Страница 7: ...are inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary t...

Страница 8: ...our environment Noise Level One of the most publicized issues about snowmobiles is noise The Society of Automotive Engineers SAE the standard setting body for snowmobile development recommends that sn...

Страница 9: ...RIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN _________...

Страница 10: ...ous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION...

Страница 11: ...e is in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used...

Страница 12: ...ehind it while warming up the track A loose track or flying debris could cause serious injury or death We recommend having your dealer perform all track service and alignment procedures Stay Clear of...

Страница 13: ...ride in a group of other snowmobilers Always tell someone where you re going and how long you expect to be gone If it isn t possible to ride with others and you must travel into remote areas always c...

Страница 14: ...will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection When ever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Страница 15: ...th two people on board More space is required to make turns and longer distances are needed for stopping Make sure the passenger remains seated behind the driver facing forward with both feet placed f...

Страница 16: ...ical disabilities have an increased risk of loss of control which could result in serious injury or death Do not allow disabled persons to operate this vehicle Cargo Overload Too much weight on the re...

Страница 17: ...he trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds your snowmobile will travel about 120 feet 36 m If your...

Страница 18: ...in snow depth and or water currents may result in uneven ice thickness You may drown if you break through the ice Never travel on frozen bodies of water unless you have first verified that the ice is...

Страница 19: ...now is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow c...

Страница 20: ...this check in both the full up and full down steering positions Driving Downhill When riding downhill shift your weight to the rear of the snowmobile and reduce your speed to a minimum Apply just eno...

Страница 21: ...climbing a hill is unavoidable keep your weight low and forward If you must cross the face of a slope keep your weight on the uphill side of the snowmobile to maintain proper balance and avoid possibl...

Страница 22: ...at high speeds Each clutch is dynami cally balanced before installation Any tampering may disrupt this preci sion balancing and create an unstable condition Cold Weather Drive Away Whenever your snowm...

Страница 23: ...lubrication will lead to overheating of the slide rail and track causing premature wear damage and failure which can result in serious injury Reduce speeds and frequently drive into fresh snow to allo...

Страница 24: ...ell as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of...

Страница 25: ...93 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min...

Страница 26: ...eplacement Replacement safety decals are pro vided by POLARIS at no charge The part number is printed on the decal Clutch Cover Warning This warning decal is found under the hood on the clutch cover W...

Страница 27: ...les designed for an operator and one passenger have a warning decal on the left console For more information on operating with a passenger see page 13 WARNING This vehicle is designed for operator and...

Страница 28: ...njury or death To avoid loss of control always Look behind before and while backing up Avoid sharp turns Shift to or from reverse only when stopped Apply throttle slowly NOTE For more information see...

Страница 29: ...wear an approved helmet eye protection and adequate clothing while operating this vehicle This vehicle is designed for adult use only Check local laws for age requirements When operating with a passe...

Страница 30: ...the snowmobile 4 Hood 5 Headlight 6 Mirror 7 Windshield 8 Operator Seat 9 Passenger Seat 10 Backrest 11 Passenger Grab Handle 12 Cargo Bag 13 Grab Handle Heater Switch 14 Taillights 15 Rear Bumper 16...

Страница 31: ...umbwarmer Switch 4 Electronic Reverse Button 5 MFD Control 6 Headlight Dimmer Switch 7 Parking Brake Lock 8 Brake Lever 9 Ignition Switch 10 Heated Windshield Power Plug 11 Engine Stop Switch 12 Throt...

Страница 32: ...release the locks 2 Raise or lower the backrest to the desired position 3 Push the lock levers inward to secure the locks Angle Adjustment 1 Lift the lock lever at the center of the backrest 3 2 Tilt...

Страница 33: ...storage for transporting larger items The maximum weight capacity for the cargo area is 30 lbs 14 kg Always secure cargo before operating Do not exceed the weight limit Do not allow a passenger to sit...

Страница 34: ...adjusted for rider preference 1 Unscrew and remove the knob assemblies that secure the grab han dles 2 Reposition the grab handles to one of the three available positions on the grab handle tube betw...

Страница 35: ...ket next to the right hood hold down If you install an accessory outlet on your model always install it in the recoil pocket The fuel filter is installed in the upper console area Do not install an ou...

Страница 36: ...adjustability Removing this lockout and using RIDER SELECT position 6 or 7 will result in the handlebars and brake lever contacting other components and interfering with steering and braking This cou...

Страница 37: ...il Riding Boondocking Deep Snow Riding Rider weight is centered on the snowmo bile providing balance comfort and con trol for both novice and experienced riders This is the recommended position for mo...

Страница 38: ...Do not lubricate the RIDER SELECT mechanism Doing so could cause loss of control and result in serious injury or death The RIDER SELECT mechanism is lubricated for life at the factory WARNING Some aft...

Страница 39: ...cause of a flashing MIL or high temperature indicator serious engine damage may occur with continued operation See your POLARIS dealer 1 Verify that all electrical connections are secure 2 Check batte...

Страница 40: ...everse is selected speed sensor error Reverse 5300 Engine will mis fire at higher engine speed Defective rollover switch speed sensor error Rollover 6000 Throttle stuck throttle lever depressed speed...

Страница 41: ...stutter If you do not notice the flashing indicator on the MFD or do not suffi ciently cool the snowmobile the engine will misfire to alert you to look at the MFD and take action Again driving the sn...

Страница 42: ...ely If the system senses detonation beyond a preset limit it retards ignition timing and adds fuel to reduce the detonation and prevent engine damage When the detonation returns to a permissible level...

Страница 43: ...r Item 1 RPM or Speed Altitude if equipped Service Interval 2 Electrical System Voltage Level 3 MAX Maximum MPH KPH or RPM MPH Miles per hour KPH Kilometers per hour RPM Engine crankshaft revolutions...

Страница 44: ...g or with the engine off If the engine is off make sure the stop switch is pressed down and turn the ignition key to the START position briefly to activate the gauge The gauge will illuminate for abou...

Страница 45: ...display the tachometer option 1 If the analog is set to show the tachometer the digital screen will show the speedometer option 2 To change viewing preferences press and hold the MODE button for three...

Страница 46: ...ODE button until the performance program screen is active The default display for this screen includes electrical system voltage fuel level if equipped and either speed or tachometer whichever is sele...

Страница 47: ...seconds to reset the trip odometer to zero 4 Press and release the SET button to cycle through additional screens Trip F automatically displays when the fuel level is low if the snowmobile is equipped...

Страница 48: ...seconds 4 When the hour starts flashing press the SET switch once to advance one hour Press and hold the SET button to advance the hours quickly 5 Press and release the MODE button to save the hour T...

Страница 49: ...lowing screens hour meter engine temperature air temperature available as an acces sory altimeter available as an accessory and turbo boost if equipped Hour Meter The hour meter records the total hour...

Страница 50: ...quickly by 100 foot 30 m incre ments 5 Adjust the altitude display to within 50 ft 15 m of current altitude Tip The gauge reads barometric pressure and allows the rider to compensate for daily fluctua...

Страница 51: ...Maximum RPM The gauge automatically logs the maximum speed and engine RPM even if the history program is not active in the display 1 Enter the History Program 2 Press and release the SET button until...

Страница 52: ...dometer area and ENG will flash in the icon area for five seconds each time the engine is started until the service reminder is reset Use the following procedures to reset the reminder To reset the re...

Страница 53: ...ctive 3 Press and hold the SET button for five seconds until the hours begin to flash Immediately release the button 4 Press the button again up to five times to advance the reminder in 50 hour increm...

Страница 54: ...y compart ment It has a red wire and a brown wire with a white stripe It s located about three inches down the main harness from the point where the harness connects to the MFD 3 Cut the plastic cable...

Страница 55: ...ake sure the taped seam of the compartment faces the downward side of the wire harness 9 Install a cable tie to secure the compartment to the wire harness in the same location where the previous cable...

Страница 56: ...starting with factory settings and then customizing each adjustment individually to suit rider preference The snowmobile should be methodically tested one change at a time under the same conditions tr...

Страница 57: ...most riders and conditions Please see your POLARIS dealer for assistance before attempting to adjust preload Increasing the spring preload too much may adversely affect the han dling of the snowmobil...

Страница 58: ...of mechanical theory tool use and shop procedures to perform the work safely and correctly Shocks contain high pressure nitrogen gas Use extreme caution when handling high pressure service equipment...

Страница 59: ...e your dealer Suspension Performance Tips Rider weight usually determines the position at which the spring pre load should be set However this may vary with riding style With a little experimentation...

Страница 60: ...asure the distance between the ground and the rear bumper at the exact location used for measure ment X This is measurement Y To determine sag commonly referred to as ride in subtract measurement Y fr...

Страница 61: ...ly more effort Different rate torsion springs are available if a firmer ride is desired See your dealer for more information Suspension Coupling On all POLARIS snowmobile rear suspensions there are tw...

Страница 62: ...te for all riders and conditions Rear To Front Coupling and the Rear Rear Scissor Stop RRSS The rear rear scissor stop RRSS couples the movement of the rear torque arm with the front torque arm and li...

Страница 63: ...st for most trail riding conditions To decrease weight transfer under acceleration for improved corner ing rotate the RRSS to a higher position To increase weight transfer or ski lift during accelerat...

Страница 64: ...he adjuster block turn han dlebar to left or right for access to back nuts Tip If necessary pry the blocks apart with a screwdriver 3 Adjust the handlebar to the desired height Be sure han dlebars bra...

Страница 65: ...nowmo bile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to th...

Страница 66: ...k of clearance between upper carrier wheels and track Use of studs longer than the recommended length on snowmobiles equipped with center coolers will result in center cooler damage or damage to the t...

Страница 67: ...ain a proper balance between the number of studs and the length of carbide on the skags the more studs you use the longer the carbide on the skags should be See your dealer s track studding chart Wear...

Страница 68: ...Lever 67 Throttle Safety Switch 67 Auxiliary Shut Off Switch Engine Stop Switch 73 87 Ignition Switch 73 87 Taillight Brakelight Headlight 73 Coolant Level 113 Gearcase Oil Level 105 Engine Oil Level...

Страница 69: ...n The manual is your guide to safe and enjoyable snowmobiling experience Throttle Lever The throttle and brake are the primary controls of your snowmobile Always make sure both are functioning properl...

Страница 70: ...lace before operating the snowmo bile Steering System WARNING Ice and snow build up may interfere with the steering of your snowmobile resulting in serious injury or death Keep the underhood area free...

Страница 71: ...ic system Refer to the brake bleeding infor mation on page 121 Brake Lever Feel If the brake lever feels spongy when squeezed check the brake fluid level and condition Add fluid as needed See page 120...

Страница 72: ...lace Do not force the lock or it may break The parking brake light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service br...

Страница 73: ...cle WARNING Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods of time in marginal lubrication could severely d...

Страница 74: ...e follow ing items on a weekly basis or before any long trip Item Check Page Suspension mounting bolts Tightness Rear idler wheel bolts Tightness 131 Rear idler adjusting bolt locknuts Tightness Torqu...

Страница 75: ...sure the engine stops when the ignition switch is turned to OFF Lighting Check the headlight high and low beam taillight and brake light Replace burned out lamps before operating Mirror Adjustment If...

Страница 76: ...ts left side Clean the element if oil is present See page 102 NOTICE Operating the snowmobile with a clogged foam oil breather element can result in severe engine damage Always clean or replace the el...

Страница 77: ...ks in or near the area where refu eling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start...

Страница 78: ...fuel tank with the recommended fuel See page 81 2 Check the oil level in the oil tank See page 94 Add oil if necessary to maintain at the recommended level 3 Drive slowly at first Vary the throttle p...

Страница 79: ...attempt to start the engine without using the throt tle If two to three attempts are unsuccessful apply 1 8 to 1 4 throttle while cranking the engine Ease off the throttle immediately when the engine...

Страница 80: ...ct the negative usually black cable last When removing jumper cables always disconnect the negative usually black cable first WARNING Loose fitting clothing can get caught in the engine when the vehic...

Страница 81: ...able to the fuel system or fuel lines 8 Pull back the red plastic boot covering the positive terminal of the weak battery Connect one end of the positive jumper cable to the positive terminal of the w...

Страница 82: ...ure that they have a good electrical connections Repeat step 14 16 If the engine still does not start remove the jumper cables as out lined in step 17 and transport the snowmobile to an authorized POL...

Страница 83: ...ge paint Always protect painted surfaces when handling fuel Fuel Level The fuel symbol and the last fuel bar on the MFD gauge will blink when the fuel level reaches 1 8th tank There will be approximat...

Страница 84: ...ile warming up the track Do not use excessive throttle dur ing warm up or when the track is free hanging Be sure the rear support is sta ble Use of traction products such as studs ice growsers etc wil...

Страница 85: ...ff the ground 2 Start the engine and allow it to warm up two to three minutes 3 Depress the throttle abruptly and allow the track to rotate several revolutions Tip It will take longer to warm up the t...

Страница 86: ...e vehi cle speed and engine speed to be limited WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the event of an accident If the throttle...

Страница 87: ...everal times The lever and cable must return to the idle position quickly and completely 4 If the throttle lever operates properly turn the ignition switch on and go through normal starting procedures...

Страница 88: ...ok behind the snowmobile before and while backing Avoid sharp turns Apply throttle slowly NOTICE Engaging the starter when the engine is running WILL result in serious engine damage especially if the...

Страница 89: ...off 3 Apply the throttle slowly to make sure the transmission is in for ward Emergency Stopping The following chart lists methods for stopping the snowmobile in the event of an emergency See page 84 f...

Страница 90: ...of vehicle with a rope Only a stiff metal pole connecting the towed object and the tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is...

Страница 91: ...e with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Страница 92: ...If during the course of the warranty period part failures occur as a result of owner neglect in performing recommended regular maintenance the cost of repairs are the responsibility of the owner Pers...

Страница 93: ...ler for service O Brake Lever 69 Check lever travel and lever feel O Coolant 113 Inspect level add as needed O Brake fluid 120 O CHANGE EVERY 2 YEARS Hood Latches 68 Secure properly replace if damaged...

Страница 94: ...as needed O O O Handlebars Verify alignment adjust as needed O O O Drive Chain 118 Verify tension adjust as needed EVERY Gearcase Oil 105 Check at 500 mi 800 km change every 1000 mi 1600 km O EVERY 10...

Страница 95: ...amage and proper routing replace as needed O O Brake Pads Disc 119 Inspect replace if worn or damaged O O Fuel Vent Lines 109 Inspect replace if worn or damaged O O Ski Toe 134 Verify alignment see yo...

Страница 96: ...recommendations for ambient tempera ture operation NOTICE Mixing brands or using a non recommended oil may cause serious engine damage Always use the recommended oil Never substitute or mix oil brand...

Страница 97: ...rature is within the specified range for performing the oil check Allow the engine to cool if necessary When the coolant is within the specified range restart the engine and allow it to idle for no mo...

Страница 98: ...bottom of the safe operating range on the dipstick 9 If the level is high remove 2 ounces 60 ml and recheck the level NOTICE Do not overfill the oil tank Engine damage may occur Always add oil in smal...

Страница 99: ...evel check procedure begin ning on page 94 4 If oil is not present add 1 2 quart 47 l of the recommended oil Reinstall the dipstick start the engine for no more than 5 seconds stop the engine and rech...

Страница 100: ...key to turn over the engine without starting it You may also need an assistant to help with the oil change 1 Position the vehicle on a level surface 2 Make sure the engine coolant temperature is betw...

Страница 101: ...the fuse block 11 Reinstall the right side panel 12 Have an assistant use the ignition key to turn over the engine Crank the engine for 15 seconds 13 Wait 30 seconds to allow the starter motor to cool...

Страница 102: ...harness Reinstall the 20A EFI Fuse 21 Remove the dipstick from the oil tank Add 2 quarts 1 9 liters of the recommended oil Reinstall the dipstick 22 Start the engine and allow it to idle for 3 5 minut...

Страница 103: ...overfilling If the filling and checking procedure is not completed within three minutes rein stall the dipstick Restart the engine and allow it to idle for no more than 20 seconds to circulate the oi...

Страница 104: ...ment as recommended The foam oil breather element is located inside the airbox 1 Open the hood 2 Release the airbox cover retaining clips and remove the cover 3 Remove the foam breather element 4 Wash...

Страница 105: ...he inside of the tunnel This should take approximately two pumps Do not use more than four pumps Throttle Cable Lubricate the throttle cable lightly with grease or oil With the engine off turn the han...

Страница 106: ...odic Maintenance Table beginning on page 91 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely affect your ride...

Страница 107: ...mbers of POLARIS prod ucts The dipstick is located on the lower front side of the gearcase Maintain the oil level in the safe operating range between the upper and lower marks on the dipstick 1 Positi...

Страница 108: ...breather element See page 102 1 Position the vehicle on a level sur face 2 Remove the drain plug and drain the oil into a drain pan Allow the oil to drain completely Tip The sealing surfaces on the d...

Страница 109: ...itions more severe than intended for that plug Always use the spark plugs recommended for your snowmobile Use recommended spark plugs with the proper gap Refer to the spec ifications section beginning...

Страница 110: ...engine and the service Tip The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjust ments Wet Fouled Spark Plu...

Страница 111: ...eriodic Maintenance Table beginning on page 91 Contaminated or poor quality fuel will shorten the life of the fuel filter and result in poor engine performance Always store fuel in clean fuel containe...

Страница 112: ...t or install a new belt Air Filter Turbo Inspect the air filter for oil and dirt accumulation at the intervals out lined in the Periodic Maintenance Table beginning on page 91 1 Open the airbox 2 Remo...

Страница 113: ...r perform this procedure with the engine running 1 Allow the engine and exhaust system to cool completely 2 Open the hood 3 Inspect the muffler and pipes for cracks or damage Check for weak or missing...

Страница 114: ...ter Never exceed a 60 antifreeze 40 water mixture See page 141 for the part numbers of POLARIS products Tip Never add tap water to the cooling system Minerals cause deposits and may react adversely wi...

Страница 115: ...r bottle Filler neck Pressure cap Coolant overflow tank Connecting hoses Always maintain the coolant level at the COLD FILL mark on the cool ant overflow tank when the engine is cold NOTICE Operating...

Страница 116: ...your skin Never remove the pressure cap when the engine is warm or hot or if any part of the cooling system is warm or hot NOTICE Operating the snowmobile when the high temperature indicator light is...

Страница 117: ...service Bleeding the Cooling System Bleed the cooling system at the intervals outlined in the Periodic Main tenance Table beginning on page 91 In addition bleed the cooling sys tem any time one or mor...

Страница 118: ...he filler neck until the coolant level reaches the top of the rear cool ing loop return line on the inside of the filler neck The opaque coolant reservoir bottle should be full but may have a small ai...

Страница 119: ...re cap and add coolant through the filler neck until the reservoir bottle is full Reinstall the pressure cap and start the engine 12 Repeat steps 10 11 until the coolant level in the bottle no longer...

Страница 120: ...chain slack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 2 Loosen the adjuster bolt jam nut 3 Finger tighten the adjuster bolt until it can no longe...

Страница 121: ...vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace brake pads when the brake pad material becomes thinner than the backing...

Страница 122: ...ow for diaphragm movement and if they become plugged movement of brake fluid below the diaphragm may be restricted altering brake function NOTICE Brake fluid will damage decals paint and some plastics...

Страница 123: ...2 Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 6 8 cm below the lip of the reservoir open ing Reinstall the gasket and cover 3 Slip a rubber tube over the ball of th...

Страница 124: ...b withdraw the bulb from the housing 5 Grasp the bulb by its metal base and carefully separate the bulb from the harness Installing Halogen Bulbs 1 Hold the bulb by its metal base and install it into...

Страница 125: ...EFI RELAY EX SENSOR GAUGE 20A REVERSE SHIFT Exhaust sensor Gauge Reverse shift Accessory projector beam relay Diagnostic plug IGNITION 20A Ignition relay power EFI 20A Cam phase sensor ECU hold on po...

Страница 126: ...e until repairs have been made WARNING All clutch maintenance and repairs must be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weight...

Страница 127: ...om temperature Reinstall it before starting the snowmobile Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position Place a straight edge on the belt...

Страница 128: ...hole is visible between the 11 00 and 2 00 positions of the clutch sheave 2 Turn the ignition key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Open the hood 5 Remove...

Страница 129: ...after the break in period by readjusting belt deflection Tip To ensure satisfactory belt life install belts so they operate in the same direction of rotation by positioning the identification numbers...

Страница 130: ...ommended for your model Track Inspection WARNING Broken track rods can cause a rotating track to come off the snowmobile which could cause serious injury or death Never operate with a damaged track Ne...

Страница 131: ...de rail requires adequate snow cover for sufficient lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in ex...

Страница 132: ...Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the snowmo bile and safely support it off the ground 3 Place the recommended we...

Страница 133: ...to provide equal adjustment on both sides of the track 8 Repeat the measurement on the other side of the track Tip Check more frequently when the snowmobile is new 9 Start the engine and slowly rotate...

Страница 134: ...ced on each side If the track runs to the left loosen left locknut and tighten the left adjusting bolt If the track runs to the right loosen right locknut and tighten the right adjusting bolt 4 After...

Страница 135: ...133 MAINTENANCE Steering System Steering Inspection and Adjustment Check all steering system fasteners weekly and before a long ride Tighten any loose fasteners X X X X X...

Страница 136: ...icle weight compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt See illustration At this point measure between the skis This is measurement X 3 Perfor...

Страница 137: ...snow or ice Check skags before each use of the snowmobile to ensure positive steer ing characteristics Skags must be replaced when worn to half their orig inal diameter Tip Carbide skags must be repl...

Страница 138: ...y cable last 5 Lift the battery out of the vehicle Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not been fully...

Страница 139: ...ted during the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Charging The following battery charging instructions apply only to the...

Страница 140: ...explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Tip Always verify bat...

Страница 141: ...aint The snowmobile should be stored in a dry garage or shed out of direct sunlight and covered with a fabric snowmobile cover Plastic tarp may cause condensation to form and damage snowmobile compone...

Страница 142: ...ured away from sharp edges steering linkage moving parts and hot exhaust parts Track and Suspension Moderate track tension should be maintained during summer storage The snowmobile should be supported...

Страница 143: ...hetic Chaincase Lubricant 12 oz 355 ml Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 89 ml 2871322 Premium All Season Grease 3 oz 89 ml cartridge 2871423 Premium All Sea...

Страница 144: ...8 cm Drive Belt P N 3211121 Clutch Type P 85 Reverse Transmission Electronic Reverse Engine and Cooling Engine S3687 7575 PN7F Displacement 750 cc Cylinders 2 Bore x Stroke mm 85x66 Alternator Output...

Страница 145: ...00 340 7043121 130 180 P2 Tab 7043515 62 36 70 Non ER P2 5137385 24 44 80P 1200 1800 4000 6000 11 66 1322597 100 340 7043121 130 180 P2 Tab 7043515 62 36 70 Non ER P2 5137385 24 44 80P 1800 2400 6000...

Страница 146: ...ay be iced up or fro zen to the ground Jammed or broken chaincase sprocket or chain See your dealer Mechanical failure See your dealer Probable Cause Solution Low battery voltage Recharge the battery...

Страница 147: ...Clogged fuel filter Replace the filter Low battery voltage Recharge the battery to 12 8 VDC Poor engine compression See your dealer Mechanical failure See your dealer Probable Cause Solution Weak spar...

Страница 148: ...g Inspect clean and or replace spark plug Kinked or plugged fuel vent line Inspect and replace Clogged air filter Inspect and clean or replace Air flow through intake is too warm Turbo models Boost is...

Страница 149: ...tor Stop and cool the engine Clean snow and debris from the radiator Probable Cause Solution Worn drive belt Replace with the recommended belt Excessive belt sheave clearance See your dealer Probable...

Страница 150: ...rts from side to side Check ski alignment see page 134 Make sure spindles and all steering components turn freely Check for excessive play in steering assembly see your dealer Ensure skags are straigh...

Страница 151: ...el Warm the engine at least five minutes Take the drive belt off the snowmobile in extremely cold weather and warm it up Break snowmobile loose from the snow Poor engine perfor mance Check for fouled...

Страница 152: ...contained in this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the followi...

Страница 153: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call POLARIS Customer Service B Owners must provide their name address telephone number and the mode...

Страница 154: ...not cover accidental damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has been structurally altered neglected improperly maintained used for...

Страница 155: ...o Obtain Warranty Service If your snowmobile requires warranty service you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles When requesting warranty service you must present y...

Страница 156: ...r s manual is highly recommended Should a failure occur dur ing the warranty period resulting from the use of non recommended products warranty coverage may be denied Warranty does not apply to parts...

Страница 157: ...ent or altitude compensation failure due to snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket components resulting in failu...

Страница 158: ...be authorized to perform the warranty repair If You Move If you move to another country be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you...

Страница 159: ...components of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Страница 160: ...by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine...

Страница 161: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 162: ...160 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 163: ...2 117 Cooling System Bleeding 115 117 Cooling System Flushing 115 D DC Outlet 12 Volt 33 Digital Display 41 Disabled Operators 14 Drive Belt 20 Drive Belt Adjustment 125 Drive Belt Break In 76 Drive B...

Страница 164: ...on 103 104 M Maintenance Interval Table 91 93 Maintenance Program 90 Malfunction Indicator Lamp 37 Maneuverability 20 MFD Battery Replacement 52 53 MFD Components 41 MFD Digital Display Programs 44 51...

Страница 165: ...Suspension Coupling IQ 59 Suspension Inspection 72 Suspension Lubrication Front 103 Suspension Lubrication Rear 104 Suspension Performance Tips 57 Suspension Front 54 Switches Engine Stop 84 Throttle...

Страница 166: ...For your nearest Polaris dealer call 1 800 POLARIS or visit www polaris com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9924288 Rev 01 Printed in USA PMS 419 9924288...

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