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SPECIFICATIONS

600 SWITCHBACK

Capacities and Dimensions

Body Style

PRO-RIDE

Rider Capacity

Coolant Capacity

5 qts. (4.7 l)

Chaincase Oil Capacity

9 oz. (266.2 ml)

Fuel Tank Capacity

11 gal. (41.6 l)

Gearcase Oil Capacity (oz./ml)

N/A

Oil Capacity (qts./l)

3.8 qts. (3.6 l)

Height

46 inches (117 cm)

Length

115 inches (292 cm)

Designed Width (in./cm)

48 inches (122 cm)

Brake Type

Hayes Phantom

Drive Clutch Center Distance

11.5 inches (29 cm)

Drive Belt P/N

3211115

Clutch Type

P-85

Reverse Transmission

Electronic Reverse

Engine and Cooling

Engine

S4357-6044-OL6N

Displacement

599 cc

Cylinders

Bore x Stroke (mm)

77.25 x 64

Alternator Output

400 watt

Throttle Body

Mikuni

Oil Injection

VES

Throttle Body Bore Size

46 mm

Idle RPM

1700 +/- 200

Cooling

Liquid

Ignition Type

Digital

Ignition Timing

18° @ idle 1700 RPM w/120°F (49°C) water temp

Spark Plug / Gap

NGK BPR9ES /.027 inches (0.7 mm)

Recommended Fuel Octane

Содержание Switchback 600 2013

Страница 1: ...rranty coverage Please read the warranty section of this manual carefully IMPORTANT NOTICE TO OWNER Snowmobile Owner s Manual for Maintenance and Safety 600 Switchback 600 Switchback Pro R 600 Switchb...

Страница 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Страница 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Страница 4: ...For your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9923836 Rev 0 Printed in USA 9923836...

Страница 5: ...l vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever pro duced For...

Страница 6: ...some minor discrep ancies could result between the actual vehicle and the information presented in this pub lication Depictions and or procedures in this publication are intended for reference use onl...

Страница 7: ...d features The Perfect Fit 46 This section includes a Suspension Quick Set Up Guide and explains how to make additional suspension adjustments for the perfect riding experience Pre Ride Inspections 60...

Страница 8: ...4...

Страница 9: ...are inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary t...

Страница 10: ...at snowmobiles conform to prescribed sound levels POLARIS snowmobiles are engineered to conform to these SAE stan dards Our muffler systems are designed to reduce noise levels and must not be altered...

Страница 11: ...a POLARIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN ri...

Страница 12: ...us situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION A CAUTION...

Страница 13: ...in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used as di...

Страница 14: ...off the igni tion open the side panels or hood make the adjustment secure shields and guards secure the side panels and hood and then restart the engine to check its operation WARNING Serious injury c...

Страница 15: ...will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection When ever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Страница 16: ...f it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the condi tions you may encounter Such equipment may include but is...

Страница 17: ...and speed limits Always be alert and pay attention to the trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds y...

Страница 18: ...f a way out Variances in snow depth and or water currents may result in uneven ice thickness You may drown if you break through the ice Never travel on frozen bodies of water unless you have first ver...

Страница 19: ...ow is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow co...

Страница 20: ...rating on slippery surfaces Inadequate Snow Conditions Since snow provides the only lubrication for the power slide suspension and on liquid cooled models cooling for the engine adequate snow cover is...

Страница 21: ...causing serious injury or death Use caution and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low an...

Страница 22: ...mplex mechanism that rotates at high speeds Each clutch is dynami cally balanced before installation Any tampering may disrupt this preci sion balancing and create an unstable condition Cold Weather D...

Страница 23: ...ell as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of...

Страница 24: ...3 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min...

Страница 25: ...chase a replacement Replacement safety labels are pro vided by POLARIS at no charge The part number is printed on the label Clutch Warning This warning label is found on the oil bottle WARNING Do not...

Страница 26: ...even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind before and while backing up Avoid sharp turns Shift to or from reverse onl...

Страница 27: ...othing while operating this vehicle This vehicle is designed for adult use only Check local laws for age requirements When operating with a passenger on approved models only reduce speed and allow ext...

Страница 28: ...9 1 Nosepan 2 Skis 3 Front Bumper 4 Hood 5 Headlight 6 Windshield accessory 7 Handlebar 8 Operator Seat 9 Taillight 10 Rear Bumper 11 Snow Flap 12 Suspension 13 Track 14 Side Panel 15 Side Panel Fast...

Страница 29: ...n Switch 4 Engine Stop Switch 5 Throttle Control 6 Recoil Starter Handle 7 Parking Brake Lock 8 Handlebar Grip Warmer Switch 9 Thumbwarmer Switch 10 Electronic Reverse Button 11 Mode Set Switch 12 Hea...

Страница 30: ...26 FEATURES Adjustable Headlights Move the headlight adjuster to the left to adjust the headlight beam upward Move the adjuster to the right to adjust the beam downward Up Down...

Страница 31: ...our fuel purchase use the Eth setting as a safeguard Use the following procedure to change the fuel type designation in the gauge Refer to the fuel type selection label located inside the left side pa...

Страница 32: ...ases this is temporary and the operator does not need to take any action The engine will return to its normal performance automatically If severe detonation occurs the check engine light will begin to...

Страница 33: ...ile will not move when throttle is applied If you wish to use this system see page 37 of the Instrument Cluster section for security system activation and operating instructions Cause of DET Activatio...

Страница 34: ...ET switch on the left handlebar NOTICE Certain products will damage the lens and other plastic sur faces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline that spla...

Страница 35: ...indicator flashes continued operation could result in serious engine damage Stop the engine immediately Low Oil Indicator The low oil indicator light may flicker at times due to oil movement in the b...

Страница 36: ...table trip meters 2 total engine hours of operation fuel level engine tempera ture and diagnostic display mode Setting changes must be made with the engine running or with the vehi cle powered by an e...

Страница 37: ...When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel immediately Tip If the fuel icon fails to display an open or short circuit has occur...

Страница 38: ...plays first make sure the information dis play area is set to display either engine speed or vehicle speed 2 Press and hold the MODE button on the instrument cluster or the MODE switch on the left han...

Страница 39: ...To reset a trip meter press and hold the SELECT button or the SET switch until the meter resets to zero Playback Function The playback function allows the rider to record and play back engine speed v...

Страница 40: ...are changed The new settings will remain until changed by the operator Change Method 1 1 Press and release the MODE button or MODE switch until engine temperature displays 2 Press and hold the MODE b...

Страница 41: ...ature activated you can lock the ignition to prevent unauthorized use when leaving the snowmobile unattended A locked system will limit engine speed to 3000 RPM which prevents clutch engagement and th...

Страница 42: ...s for 3 seconds then release SECURE OFF should be displayed If not repeat this step 3 Wait until ENTER CODE displays then press and release SEL to advance the digit When 0 is displayed press and relea...

Страница 43: ...is now unlocked 5 You must now enter a new security code Proceed immediately to TASK 4 TASK 4 Enter Your New Security Code 1 Immediately after locking and unlocking the system and while SECURE OFF is...

Страница 44: ...it of your security code is displayed press and release MODE to accept the digit TIP If the ENTER CODE screen exits due to inactivity repeat step 2 4 Continue to use SEL and MODE to select and accept...

Страница 45: ...en the first digit of your security code is displayed press and release MODE to accept the digit TIP When the system is locked and engine temperature is above 120 F 49 C the correct password must be e...

Страница 46: ...stem Access Quick Reference Now that you have become familiar with the procedure for locking and unlocking the system use the chart below as a quick reference Security System Access Quick Reference Ch...

Страница 47: ...ve codes 1 Do not stop the engine 2 With the brake engaged press and release the SELECT button or SET switch to toggle to the diagnostic display mode When a code is active the diagnostic display mode...

Страница 48: ...o the electronic control unit is shorted to a wire at battery voltage Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 4 Abnormal Rate of Cha...

Страница 49: ...onation Correction Limit Reached 1353 0 Knock Above Critical Level 16 Sensor Supply Voltage 1 TPS TMAP Sensor Power Voltage Too Low 3509 4 Sensor Supply Voltage 2 Ground Speed Sensor Voltage Too Low 3...

Страница 50: ...factory and initial suspension charts for the standard spring as well as for accessory springs that are available for heavier or lighter riders Step 1 Set up rear shock spring preload for rider weigh...

Страница 51: ...lick below full stiff full clock wise or shock damage will occur Test ride the snowmobile and continue making spring and clicker adjustments until you achieve the perfect ride TIP Initially heavier ri...

Страница 52: ...46 Spring Guide Stock Spring Accessory 120 Spring Accessory 260 Spring See your POLARIS dealer to order an accessory spring and the gauge calibrated for that spring Rider Weight Dimension Rider Weight...

Страница 53: ...From body end to spring FOX shocks 3 75 inches 9 52 cm PRO R shocks 3 00 inches 7 62 cm Front Track Shock Clicker 2 clicks clockwise from full soft Front Track Shock Spring Preload 1 375 inches 3 49...

Страница 54: ...n rider weight vehicle speed riding style and trail conditions We recommend starting with factory settings and then customizing each adjustment individually to suit rider preference The snowmobile sho...

Страница 55: ...d rotate it Increasing the spring preload too much may adversely affect the handling of the snowmobile and the performance of the suspension Never exceed one inch 2 54 cm of preload beyond the factory...

Страница 56: ...icker counter clockwise for a softer ride When adjusting we recommend that you turn the clicker only one or two clicks then test ride Always adjust both shocks equally Shock Valving Some shocks can be...

Страница 57: ...adjust ments to one area at a time so you can evaluate the change For further assistance see your dealer Suspension Performance Tips Rider weight usually determines the position at which the spring pr...

Страница 58: ...the shock at full extension Increasing spring preload will decrease ski to ground pressure Decreasing spring preload will increase ski to ground pressure The initial preload setting is 1 375 inches 3...

Страница 59: ...adversely affect the han dling of the snowmobile and the performance of the suspension Never exceed one inch 2 54 cm of preload beyond the factory settings When decreasing preload make sure at least t...

Страница 60: ...desired position 3 Tighten the bolts Torque the bolts to 13 16 ft lbs 18 22 Nm Handlebar Angle 1 Loosen the four bolts on the top of the adjuster block If necessary pry the blocks apart with a screw d...

Страница 61: ...of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to the following ar...

Страница 62: ...longer than the recommended length on snowmobiles equipped with center coolers will result in center cooler damage or damage to the tunnel Track studding will enhance braking control on hard packed s...

Страница 63: ...roper vehicle control Maintain a proper balance between the number of studs and the length of carbide on the skags the more studs you use the longer the carbide on the skags should be See your dealer...

Страница 64: ...evel 91 Chaincase Oil Level 86 Injection Oil Level 73 Parking Brake Lock Brake Lever Brake System 63 64 96 Auxiliary Shut Off Switch Engine Stop Switch 66 Ignition Switch 66 Headlight Taillight Brakel...

Страница 65: ...the follow ing items on a weekly basis or before any long trip Item See Page Check suspension mounting bolts for tightness See Dealer Check rear idler wheel bolts for tightness 107 Check rear idler ad...

Страница 66: ...l Read the Owner s Manual completely and refer to it often The manual is your guide to safe and enjoyable snowmobiling experience Throttle Lever The throttle and brake are the primary controls of your...

Страница 67: ...cates low brake fluid level or air in the hydraulic system Refer to the brake bleeding information on page 98 or see your dealer for service Lever Feel If the brake lever feels spongy when squeezed ch...

Страница 68: ...o place Do not force the lock or it may break The parking brake light will illuminate if the parking brake lever lock is set while the engine is running It will also illuminate when the service brake...

Страница 69: ...spect the track for damage before using the vehicle WARNING Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods...

Страница 70: ...switch down to stop the engine Pull it up to allow restarting Ignition Switch Make sure the engine stops when the ignition switch is turned to OFF Tether Switch if equipped If your snowmobile has a te...

Страница 71: ...n 1 4 inch 6 mm open while cranking the engine When the engine starts immediately release the throttle CAUTION To avoid injury and or engine damage do not operate the electric starter or pull rope sta...

Страница 72: ...Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage Oils may also be incompatible and the result could be sludge formation filter...

Страница 73: ...our vehicle Drive with extra caution during the break in period Perform regular checks on fluid levels lines and all other important areas of the snow mobile Oil Injection System Always check and fill...

Страница 74: ...or snow before rotating the track 2 Use an appropriate stand to securely support the rear of the snow mobile at the rear bumper The track should be about 4 inches 10 cm off the ground 3 Start the eng...

Страница 75: ...n or near the area where refu eling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the...

Страница 76: ...d exposure to petroleum based products may damage paint Always protect painted surfaces when handling fuel Fuel System Deicers If you use non ethanol fuel sometimes labeled non oxygenated POLARIS reco...

Страница 77: ...ndicator light comes on 2 Open the left side panel 3 View the oil level in the oil bottle 4 Add oil as needed before operating NOTICE Operating the snowmobile without adequate engine lubrication can r...

Страница 78: ...safety switch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately p...

Страница 79: ...the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start take the snowmobile to an authorized POLARIS dealer for servic...

Страница 80: ...See page 74 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Inter...

Страница 81: ...d Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Look behind the vehicle before and while backing Avoid sharp turns Apply throttle slowly Electronic reve...

Страница 82: ...snowmobile is in reverse The maximum engine RPM will be 6000 when in reverse TIP If the engine stops running the snowmobile will be in forward gear when it s restarted Disengaging Reverse 1 Stop the s...

Страница 83: ...tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between t...

Страница 84: ...e with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Страница 85: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the regis tered owner If during the course of the warranty perio...

Страница 86: ...ricate Item See Page Frequency 150 mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 100 I I I Drive Belt Condition 101 I I I I Clutches 10...

Страница 87: ...I Brake System 63 96 I Brake Fluid 97 I FUEL MANAGEMENT Idle RPM I I I Throttle Lever 75 I I I I I Oil Pump Lever synchronize I I I Throttle Position Sensor I I I Fuel Lines 87 I I I I Fuel Filter Re...

Страница 88: ...Suspension Bushings 112 I I I Suspension Shock Oil R Rear Shock Threads 85 L Cooling Fins and Shroud I I I I Skags Wear Bars 111 I I I I I Ski Saddle Spindle Bolts I I I I I Drive Chain Tension 95 I I...

Страница 89: ...side panel Release the side panel strap at the lower edge of the panel To remove an open side panel pull the panel outward to release the tabs at the lower edge of the panel Removing the hood is not r...

Страница 90: ...n cloth 5 Reinstall the fill plug Torque to 6 10 ft lbs 8 13 Nm Oil Change 1 Position the vehicle on a level surface 2 Place a drain pan under the drain plug Remove the drain plug Allow the oil to dra...

Страница 91: ...ty fuel will shorten the life of the fuel filter and result in poor engine performance Always store fuel in clean fuel containers If low fuel pressure or reduced engine performance occurs between the...

Страница 92: ...ction for the specific spark plug to be used in your snowmobile Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to 18 22 ft lbs 24 30 Nm Always ca...

Страница 93: ...nch provided in the tool pouch rotate the spark plug counter clockwise to remove 4 Reverse the procedure for spark plug installation Torque to specifi cation 5 Reinstall the spark plug cap Spark Plug...

Страница 94: ...Lines Inspect oil line condition every 1000 miles 1600 km Oil Filter Please see your dealer for replacement of the in line oil filter every 2000 miles 3200 km as outlined in the maintenance charts be...

Страница 95: ...e See page 116 for POLARIS products Never add tap water to the cooling system Minerals cause deposits and may react adversely with the metals in the engine and cooling system Coolant Level The engine...

Страница 96: ...ine frequently to allow it to cool down Flashing Indicator If the indicator flashes continued operation could result in serious engine damage The system will automatically reduce engine power and crea...

Страница 97: ...elevated at a 45 degree angle 4 Fill the coolant bottle to the COLD FILL mark 5 Using an 8mm wrench loosen the air bleed screw located on the top of the coolant outlet elbow Use a shop towel to catch...

Страница 98: ...exhaust system parts can cause burns Allow adequate time for the exhaust system to cool Never perform this procedure with the engine running 1 Open the side panels and remove the hood See page 85 2 In...

Страница 99: ...ckwise to move all chain slack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 3 Loosen the adjuster bolt jam nut 4 Finger tighten the adjuster bolt un...

Страница 100: ...ath Properly functioning brakes are vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace brake pads when the brake pad materi...

Страница 101: ...ke fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature o...

Страница 102: ...2 Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 inch 6 8 cm below the lip of the reservoir opening Reinstall the gasket and cover 3 Slip a rubber tube over the ball o...

Страница 103: ...cement 1 Remove the wire harness connector from the back of the headlight 2 Grasp the bulb housing and turn it counter clockwise to remove the bulb 3 Apply dielectric grease to the socket and install...

Страница 104: ...epairs have been made All clutch maintenance and repairs must be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the w...

Страница 105: ...Replace the belt if any of these conditions exist See Drive Belt Troubleshooting on page 121 Always carry a spare drive belt Store the spare belt in the belt clip located under the left side of the h...

Страница 106: ...nd apply downward pressure while measuring at point 2 This measurement should be 1 1 4 inches 3 2 cm Drive Belt Adjustment 1 Loosen the 7 16 inch jam nut on the belt width adjuster 2 Using a 1 8 inch...

Страница 107: ...tion key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Remove the left side panel 5 Rotate the driven clutch counter clockwise 1 4 turn by hand to ensure forward engage...

Страница 108: ...e install belts so they operate in the same direction of rotation by positioning the identification numbers so that you can read them If required separate the sheaves as out lined in the belt removal...

Страница 109: ...needs snow for lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in excessive wear WARNING Operating with...

Страница 110: ...engine off NOTICE Do not use the rear bumper to lift the rear of the snowmobile for track adjustments 2 Lift the rear of the snowmobile by the chassis seat support x brace or running boards until the...

Страница 111: ...e equal adjust ment on both sides of the track 9 Repeat the measurement on the other side of the track TIP Check more frequently when the snowmobile is new 10 Remove the weight Start the engine and sl...

Страница 112: ...top the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track run...

Страница 113: ...109 MAINTENANCE Steering System Front Suspension Inspection Each week or before a long ride check all steering system fasteners and tighten if necessary X X X X...

Страница 114: ...icle weight compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt See illustration At this point measure between the skis This is measurement X 3 Perfor...

Страница 115: ...w or ice Check skags before each use of the snowmobile to ensure positive steer ing characteristics Skags must be replaced when worn to half their orig inal diameter TIP Carbide skags must be replaced...

Страница 116: ...res less than 7 16 inch 1 1 cm Rear Suspension Lubricate the suspension pivot shaft with Polaris Premium All Season Grease every 1000 miles 1600 km and before seasonal storage Inspect the rear suspens...

Страница 117: ...ce and rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner 3M Citrus Base Cleaner recommended Spray onto the area to be cleaned and rub with a soft sponge...

Страница 118: ...waxing the hood side panels chassis and plastic parts Wipe down remaining surfaces with a damp cloth Clean and touch up with paint any rusted or previously painted surfaces Be sure that corrosive sal...

Страница 119: ...abilizer to the fuel tank Follow the instructions on the container running the engine for five minutes to get additives through the entire fuel system Top off with fresh fuel Do not allow the snowmobi...

Страница 120: ...hetic Chaincase Lubricant qt 95 l 2872951 Synthetic Chaincase Lubricant 12 oz 355 ml Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 89 ml 2871322 Premium All Season Greas...

Страница 121: ...drive belt Excessive belt sheave clearance SEE YOUR DEALER Drive belt turns over Wrong belt for appli cation Replace the drive belt Clutch alignment out of spec SEE YOUR DEALER Engine mount bro ken or...

Страница 122: ...OUR DEALER Poor low RPM performance Worn drive belt Inspect and replace as needed Excessive belt sheave clearance SEE YOUR DEALER Sticky clutch SEE YOUR DEALER Poor fuel quality Use 87 91 octane fuel...

Страница 123: ...YOUR DEALER Engine lacks power Fouled or defective spark plug s Replace the plug s Fuel filter loss of high RPM power SEE YOUR DEALER Plugged fuel filter or tank pick up sock SEE YOUR DEALER Incorrect...

Страница 124: ...ts from side to side Check ski alignment see page 110 Make sure spindles and all steering components turn freely Check for excessive play in steering assembly see your dealer Ensure skags are straight...

Страница 125: ...oid riding in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the snowmobile in extremel...

Страница 126: ...122 cm Brake Type Hayes Phantom Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Clutch Type P 85 Reverse Transmission Electronic Reverse Engine and Cooling Engine S4357 6044 OL6...

Страница 127: ...5 58 42 45 P2N 5137176 20 41 72 Pitch 3000 3600 10000 12000 10 AL 1321531 120 310 Black 7043681 130 180 P2 Tab 7043515 58 42 45 P2N 5137176 20 41 72 Pitch Clutching Chart ALTITUDE Meters Feet Drive Cl...

Страница 128: ...2 cm Brake Type Hayes Phantom Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Clutch Type P 85 Reverse Transmission Electronic Reverse Engine and Cooling Engine S4360 8044 OL8G D...

Страница 129: ...W ER 5135401 20 38 70 Pitch 3000 3600 10000 12000 10 58 1321588 140 330 7043342 LH BLK PUR TEAM LW 7043363 64 42 36 LW ER 5135401 20 38 70 Pitch Clutching Chart ALTITUDE Meters Feet Drive Clutch Shift...

Страница 130: ...f time and conditions of operation 7 Previous correspondence Use the page provided near the front of your Owner s Manual to record the identification numbers of your snowmobile and its engine POLARIS...

Страница 131: ...al damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has been structurally altered neglected improperly maintained used for racing or used for...

Страница 132: ...o Obtain Warranty Service If your snowmobile requires warranty service you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles When requesting warranty service you must present y...

Страница 133: ...coverage in the event of a warranty claim This warranty also excludes failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress...

Страница 134: ...s authorized location This policy does not apply to Safety Bulletins How to Get Service In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authoriz...

Страница 135: ...tices regarding your vehicle If Purchased From A Private Party If you purchase a POLARIS product from a private citizen outside of the country in which the vehicle was originally purchased all warrant...

Страница 136: ...components of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Страница 137: ...by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine...

Страница 138: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 139: ...135 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 140: ...136 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 141: ...Level 91 Cooling System 91 93 Cooling System Bleeding 93 Cooling System Flushing 92 Customer Service 126 D DET 28 29 Detonation Elimination 28 29 Diagnostic Display Codes 44 45 Diagnostic Display Mod...

Страница 142: ...ection Pre Ride 60 Instrument Cluster 30 45 Intake Filters 87 Intake Silencer 18 L Lights Headlight Replacement 99 Taillight Brake Light 99 Lubrication 85 86 M Maintenance Interval Table 82 84 Mainten...

Страница 143: ...Engine Restarting 67 Steering System 109 112 Steering System Inspection 65 Stopping Emergency 76 Storage Procedures 114 115 S Storage Daily 79 Studs 58 Survival Preparation 12 Suspension Adjustments...

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