70
MAINTENANCE
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
D
E
Valve clearance
100 H
12 M
620 (1000)
Inspect; adjust
Fuel system
100 H
12 M
620 (1000)
Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
Radiator
100 H
12 M
620 (1000)
Inspect; clean external
surfaces
Cooling hoses
100 H
12 M
620 (1000)
Inspect for leaks
Engine mounts
100 H
12 M
620 (1000)
Inspect
Exhaust muffler/
pipe
100 H
12 M
620 (1000)
Inspect
D
E
Spark plug
100 H
12 M
620 (1000)
Inspect; replace as needed
Wiring
100 H
12 M
620 (1000)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D
Clutches (drive
and driven)
100 H
12 M
620 (1000)
Inspect; clean; replace worn
parts
D
Shift selector
lubricant
200 H
24 M
1240 (2000) Inspect; replace as needed
D
Brake fluid
200 H
24 M
1240 (2000) Change every two years
D
ADC fluid
200 H
24 M
1240 (2000) Change every two years
D
E
Fuel filter
200 H
24 M
1240 (2000) Check for leaks around lines.
Replace every 2 years, more
often under extreme
conditions.
Spark arrester
300 H
36 M
1860 (3000) Clean out
D
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
D
Auxiliary brake
-
Inspect daily; adjust as
needed
Headlight aim
-
Adjust as needed