Polaris Sportsman 9922249 Скачать руководство пользователя страница 136

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132

INDEX

Accessories . . . . . . . . . . . . . . . . . . 112

Air Filter . . . . . . . . . . . . . . . . . . . . . 87

All Wheel Drive System . . . . . . . . . 34

Auxiliary Foot Brake . . . . . . . . . . . . 80

AWD Switch . . . . . . . . . . . . . . . 26, 34

Battery . . . . . . . . . . . . . . . . . . 101-106

Charging (Conventional) . . . . . 105

Charging (Sealed) . . . . . . . . . . . 106

Charging (Sealed) . . . . . . . . . . . 105

Fluid (Conventional). . . . . . . . . 104

Installation . . . . . . . . . . . . . . . . 103

Removal . . . . . . . . . . . . . . . . . . 102

Storage . . . . . . . . . . . . . . . . . . . 104

Belt Life . . . . . . . . . . . . . . . . . . . . . . 33

Boots . . . . . . . . . . . . . . . . . . . . . . . . . 9

Brake Fluid, Auxiliary Foot Brake . 32

Brake Fluid, Main Brake System. . . 30

Brake Lever . . . . . . . . . . . . . . . . . . . 29

Brake, Foot . . . . . . . . . . . . . . . . 32, 80

Brake, Hand Lever. . . . . . . . . . . . . . 80

Brake, Parking . . . . . . . . . . . . . . . . . 31

Brakelight . . . . . . . . . . . . . . . . . . . . 93

Brakes . . . . . . . . . . . . . . . . . . . . . . . 80

Break-In Period . . . . . . . . . . . . . . 44-45

Camber Adjustment . . . . . . . . . . . . . 82

Cargo . . . . . . . . . . . . . . . . . . . . . . 60-61

Caster Adjustment . . . . . . . . . . . . . . 82

Chrome Wheel Care . . . . . . . . . . . 109

Cleaning and Storage. . . . . . . . 107-112

Clothing . . . . . . . . . . . . . . . . . . . . . . . 9

Clutching . . . . . . . . . . . . . . . . . . . . 119

Codes . . . . . . . . . . . . . . . . . . . . . . 41-43

Cold Weather Operation . . . . . . . . . 49

Consumer Product Safety . . . . . . . . . 7

Coolant Bottle . . . . . . . . . . . . . . . . . 78

Coolant, Radiator. . . . . . . . . . . . . . . 79

Cooling System . . . . . . . . . . . . . . 78-79

Corrosion Removal, Chrome . . . . . 109

Crankcase Emission Control System 63

Demand Drive Capacities . . . . . . . . . 74

Demand Drive Fluid . . . . . . . . . . 74-75

Downloading Codes . . . . . . . . . . 41-43

Drive Belt Wear/Burn . . . . . . . . . . . 114

Drivetrain Break-In . . . . . . . . . . . . . . 45

Driving Downhill. . . . . . . . . . . . . . . . 55

Driving in Reverse. . . . . . . . . . . . . . . 59

Driving on a Sidehill . . . . . . . . . . . . . 54

Driving on Slippery Surfaces . . . . . . 52

Driving Over Obstacles . . . . . . . . . . . 58

Driving Procedures . . . . . . . . . . . . . . 50

Driving Through Water . . . . . . . . . . . 57

Driving Uphill . . . . . . . . . . . . . . . . . . 53

Electromagnetic Interference. . . . . . . 63

Emissions Limited Warranty . . 127-128

Engaging AWD . . . . . . . . . . . . . . . . . 34

Engine Break-In. . . . . . . . . . . . . . . . . 45

Engine Fogging . . . . . . . . . . . . . . . . 111

Engine Oil . . . . . . . . . . . . . . . . . . 70-72

Equipment Modifications . . . . . . . . . . 9

Etiquette, Trail Riding . . . . . . . . . . . . 48

Exhaust Emission Control System . . 63

Eye Protection . . . . . . . . . . . . . . . . . . . 9

Fluid

Brake. . . . . . . . . . . . . . . . . . . . . . . 30

Demand Drive. . . . . . . . . . . . . 74-75

Fluid Change

Demand Drive. . . . . . . . . . . . . . . . 75

Foot Brake, Auxiliary . . . . . . . . . . . . 32

Footwell Removal . . . . . . . . . . . . . . . 84

Front Gearcase (Demand Drive) . 74-75

Fuel Safety. . . . . . . . . . . . . . . . . . . . . 11

Fuel Tank Cap . . . . . . . . . . . . . . . . . . 33

Fuse Replacement . . . . . . . . . . . . . . . 88

Gasoline Handling . . . . . . . . . . . . . . . 11

Gear Selector . . . . . . . . . . . . . . . . . . . 33

Gearcase Oil, Rear. . . . . . . . . . . . 76-77

Gloves . . . . . . . . . . . . . . . . . . . . . . . . . 9

Содержание Sportsman 9922249

Страница 1: ......

Страница 2: ...r s manual on the next page If you cannot locate this card or if it has been removed please call 1 800 342 3764 for assistance WARNING The engine exhaust from this product contains chemicals known to...

Страница 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Страница 4: ...riding techniques to avoid vehicle overturns on hills and rough terrain and in turns S avoid paved surfaces pavement may seriously affect handling and control READ OWNER S MANUAL FOLLOW ALL INSTRUCTIO...

Страница 5: ...safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information abou...

Страница 6: ...d quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication a...

Страница 7: ...ion 4 Safety 7 Features and Controls 26 Operation 44 Emission Control Systems 63 Maintenance 64 Troubleshooting 114 Specifications 118 Polaris Products 120 Declaration of Conformity 121 Warranty 122 M...

Страница 8: ...l injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may...

Страница 9: ...driving on hills or over obstacles if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating a Polaris ATV K...

Страница 10: ...using your key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ F...

Страница 11: ...V RiderCoursesm for a fee Call ATV Enrollment Express at 800 887 2887 or visit www atvsafety org If you purchased a Polaris ATV outside the United States please contact your dealer or local law enforc...

Страница 12: ...eds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE m...

Страница 13: ...protect arms and legs Riding pants with kneepads and a jersey with shoulder pads provide the best protection Equipment Modifications We strongly recommend that consumers do not install on a Polaris A...

Страница 14: ...in different situations and on different types of terrain Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle See page 7 Never permit a...

Страница 15: ...hange clothing Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The engine e...

Страница 16: ...ts properly and eye protection goggles or face shield Using Alcohol or Drugs Operating the ATV after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perce...

Страница 17: ...sudden turns or stops Operating on Public Roads Operating this ATV on public streets roads or highways could result in a collision with another vehicle Never operate the ATV on any public street road...

Страница 18: ...ng improperly could cause loss of traction loss of control accident or overturn Always follow proper procedures for turning as described in the owner s manual Never turn abruptly or at sharp angles Ne...

Страница 19: ...a hill Shift your weight rearward Never travel down a hill at high speed Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hil...

Страница 20: ...e owner s manual See page 56 If the ATV begins rolling downhill Keep body weight uphill Never apply engine power Never apply the rear brake while rolling backwards Apply the single lever brake gradual...

Страница 21: ...slippery or loose terrain Always use extra caution on rough slippery or loose terrain Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in...

Страница 22: ...Before shifting into reverse gear always check for obstacles or people behind the ATV When it s safe to proceed back slowly Improper Tire Maintenance Operating this ATV with improper tires or with im...

Страница 23: ...a caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces Operating Through Deep Water Operating the ATV through deep or fast flowing water could cause the...

Страница 24: ...argo or pull ing a trailer Operating on Frozen Bodies of Water Operating on frozen bodies of water may result in serious injury or death if the ATV and or the operator fall through the ice Never opera...

Страница 25: ...disabilities who operate this vehicle have an increased risk of overturn and loss of control Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot compone...

Страница 26: ...ER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads...

Страница 27: ...ire pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 5 0 psi 34 5 kPa Rear 5 0 psi 34 5 kPa Maximum weight capacity 515 l...

Страница 28: ...oss of control resulting in SEVERE INJURY or DEATH 7175378 Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this A...

Страница 29: ...NG DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow hooks or hitch Max Rack Loads Front 100 lbs 45 kg Rear 200 lbs 91 kg 7172749 Rev...

Страница 30: ...is open can cause loss of control which may result in serious injury or death Always release the throttle before pressing the override button The override switch also allows activation of AWD in rever...

Страница 31: ...ne stop switch will shut off all electri cal power to the vehicle including lights Main Key Switch Use the main key switch to start the engine See page 49 for starting pro cedures Headlight Switch Use...

Страница 32: ...c throttle control could result in failure to perform as designed which could result in an accident Do not attempt to modify the throttle control system or replace it with any after market throttle me...

Страница 33: ...the brake lever toward the handlebar to apply the front and rear brakes These brakes are hydraulically activated disc type brakes that are activated by only one lever Always test brake lever travel a...

Страница 34: ...lead to early brake fade and the possibility of brake failure which could result in an accident After opening a bottle of brake fluid always discard any unused portion Check the brake fluid in the mas...

Страница 35: ...unlocked position WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire Always check to be sure the parking brake is disengaged before operating The parking...

Страница 36: ...ry or death The auxiliary brake system is intended to be used as a backup for the main brake system Should the main system fail use the auxiliary foot brake The auxiliary foot brake is located on the...

Страница 37: ...ion gear selector is located on the right side of the vehicle H High Gear L Low Gear N Neutral R Reverse P Park To shift gears brake to a complete stop When the engine is idling move the lever to the...

Страница 38: ...ivation of AWD in reverse if the AWD switch is on See page 26 Engaging AWD The AWD switch may be turned on or off while the vehicle is moving Initially the vehicle s electronic system will not enable...

Страница 39: ...ion that limits the ATV s speed to approximately 7 9 mph 11 14 km h Refer to page 26 for additional information NOTICE High water pressure may damage ATV components Wash the ATV by hand or with a gard...

Страница 40: ...cator 5 Low Battery and Over Voltage This warning usually indicates that the ATV is operating at an RPM too low to keep the battery charged It may also occur when the engine is at idle and high elec t...

Страница 41: ...es traveled by the ATV on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button override button until the total changes to 0 In the...

Страница 42: ...nd on Any move ment of the tires will also cause the gauge to exit the diagnostic mode To enter the diagnostics mode 1 Turn the key switch off and wait 10 seconds 2 Lock the parking brake 3 Place the...

Страница 43: ...for all major repairs Gear Circuit Diagnostic Screen This screen displays the resistance value in ohms being read at the gear switch input of the gauge This screen is for informational purposes only P...

Страница 44: ...button 4 Press and release the mode button once to advance the setting by one hour Press and hold the mode button to advance the hours quickly 5 If you scroll past the intended number press and hold...

Страница 45: ...ions Use the follow ing procedure to download blink codes failure codes from the EFI module 1 Place the transmission in PARK 2 Stop the engine 3 Turn the key switch to the ON position 4 Turn the key s...

Страница 46: ...mp etc or the item has failed Short to Ground The wire is shorted to ground between the electronic control unit and the item listed in the chart Shorted Load The wires leading to the item listed in th...

Страница 47: ...Manifold Air Pressure Sensor Low 46 Barometric Pressure Manifold Air Pressure Sensor High 47 IAC Stepper Motor Open Load 47 IAC Stepper Motor Short to Ground 51 Injector Circuit Malfunction Cyl 1 Ope...

Страница 48: ...of operation or the time it takes to use the first two full tanks of gasoline No single action on your part is as important as following the proce dures for a proper break in Careful treatment of a n...

Страница 49: ...y the throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 46 6 Pull only light...

Страница 50: ...ition and pressure 85 Wheels fasteners Inspect ensure fastener tightness 85 86 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 33 70 Coolant level if applicable E...

Страница 51: ...d visibility such as fog rain and darkness Clean headlights fre quently and replace burned out headlamps promptly 8 Drive in a manner appropriate for your skills and operating condi tions Never operat...

Страница 52: ...icle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid littering and alwa...

Страница 53: ...y to the OFF position and wait five seconds before attempting to start again Activate the starter for another five seconds if necessary Repeat this procedure until the engine starts NOTICE Operating t...

Страница 54: ...n the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly depress...

Страница 55: ...r in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear wheel...

Страница 56: ...traction NOTICE Severe damage to drive train may occur if the AWD is engaged while the wheels are spinning Allow the rear wheels to stop spinning before engaging AWD or engage AWD before wheels begin...

Страница 57: ...hills 25 maximum 3 Always check the terrain carefully before ascending any hill 4 Never climb hills with excessively slippery or loose surfaces 5 Keep both feet on the footrests 6 Shift body weight up...

Страница 58: ...ssing the side of any hill unless absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Shift body weight uphill 4...

Страница 59: ...p hills 25 maximum 2 Shift body weight uphill 3 Drive straight downhill 4 Slow down Excessive speed when traveling downhill can cause loss of control 5 Squeeze the brake lever gradually Applying the b...

Страница 60: ...ng straight uphill 4 Staying uphill of the vehicle turn the handlebars full left 5 While holding the service brake release the parking brake lock and slowly allow the vehicle to roll around to your ri...

Страница 61: ...gearcase oil and all grease fittings If the vehicle tips or overturns in water or if the engine stops during or after operating in water restarting can result in serious engine damage Transport the v...

Страница 62: ...ing in a new area 2 Look ahead and learn to read the terrain Be constantly alert for haz ards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfami...

Страница 63: ...6 Never open the throttle suddenly 7 Do not use the override button unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly in...

Страница 64: ...racks raises the center of gravity of the vehicle and creates a less stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could r...

Страница 65: ...wed load to the hitch point Remove the hitch from the ATV when not towing a trailer If towing a load reduce rear rack cargo weight by the amount of tongue weight The combination of rear rack cargo wei...

Страница 66: ...an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brake 4 Always block the rear whee...

Страница 67: ...bject to monetary penalties Federal regulations can be viewed online at www gpoaccess gov ecfr Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases ar...

Страница 68: ...vice and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of ap...

Страница 69: ...ious injury or death Always have an authorized Polaris dealer perform these services Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use E Emission related...

Страница 70: ...e Ride X E Air filter pre filter Daily Inspect clean often replace as needed X Air box sediment tube Daily Drain deposits when visible Coolant if applicable Daily Check level daily change coolant ever...

Страница 71: ...system yearly X Engine oil change 100 H 6 M 1000 1600 Perform a break in oil change at one month X Oil filter change 100 H 6 M 1000 1600 Replace with oil change E Valve clearance 100 H 12 M 1000 1600...

Страница 72: ...Q Clutches drive and driven 100 H 12 M 1000 1600 Inspect clean replace worn parts Q Front wheel bearings 100 H 12 M 1000 1600 Inspect replace as needed Q Brake fluid 200 H 24 M 2000 3200 Change every...

Страница 73: ...l lubrication at the user s discretion Item Lube Capacity at Fluid Change Inspection Procedure Engine Oil PS 4 PLUS Performance Synthetic 2W 50 2 qt 1 9 l See page 70 Brake Fluid DOT 4 Only See page 3...

Страница 74: ...Oil Level Access the oil dipstick and fill tube from the left side of the ATV 1 Position the vehicle on a level surface 2 Lift the lever lock to remove the dipstick Wipe it dry with a clean cloth 3 Re...

Страница 75: ...the crankcase 6 Remove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 7 Install a new sealing washer on the drain plug Th...

Страница 76: ...filter gasket contacts the sealing surface then turn it an additional 1 2 turn 13 Remove the dipstick 14 Add two quarts 1 9 l of recommended oil 15 Place the transmission in PARK 16 Lock the parking...

Страница 77: ...age 120 for the part numbers of Polaris products Oil Check 1 Remove the footwell see page 84 2 Remove the fill plug Check the oil level 3 Reinstall the fill plug Torque to 14 ft lbs 19 Nm 4 Reinstall...

Страница 78: ...Maintain the fluid level at the bottom of the fill hole threads See below for capacity The fill plug is located on the right side of the demand drive unit The drain plug is located on the bottom righ...

Страница 79: ...lace a drain pan under the demand drive unit Remove the drain plug Allow the fluid to drain completely 3 Clean and reinstall the drain plug Torque to 11 ft lbs 15 Nm 4 Add the recommended fluid See ta...

Страница 80: ...the rear of the gearcase The drain plug is located on the bottom of the gear case We recommend the use of Polaris ATV Angle Drive Fluid or GL5 80 90 weight gear lube See page 120 for the part numbers...

Страница 81: ...3 Remove the drain plug Allow the oil to drain completely 4 Clean and reinstall the drain plug with a new sealing washer Torque to 14 ft lbs 19 Nm 5 Remove the fill plug Add 5 oz 150 ml of the recomm...

Страница 82: ...system is purging itself of trapped air Check the coolant level and maintain as recommended by adding coolant to the recovery bottle Polaris recommends the use of Polaris Premium 60 40 anti freeze co...

Страница 83: ...e radiator Add coolant as needed CAUTION Escaping steam can cause burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 1...

Страница 84: ...r brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill The following checks are recommended to keep the brake system in good operat...

Страница 85: ...position 3 Tie a length of string between two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use a long straig...

Страница 86: ...er block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and serious injury or death Follow the adjustment procedures exactly or see your Polari...

Страница 87: ...e handlebar 2 Squeeze the end of the rub ber boot and slide it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1 1...

Страница 88: ...ide panel near the rear cab With a firm motion pull the panel outward to disengage the side panel from the grommet Pull the panel downward and rearward to remove it 3 When reinstalling side panels ali...

Страница 89: ...m mended tire type size and pressure Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retenti...

Страница 90: ...ehicle to the ground 6 Torque the wheel nuts to specification WARNING Loose nuts could cause a tire to come off during operation which could result in an accident or overturn Always ensure that all nu...

Страница 91: ...type pre filter from the main filter Wash the pre filter in soapy water then rinse and let dry 5 Reinstall the pre filter over the main filter Install a new main filter if needed 6 Reinstall the filt...

Страница 92: ...fuses are provided in a com partment on the top of the access door 1 Open the front box cover and pull open the access door 2 Remove the suspect fuse from the fuse panel If the fuse is blown install a...

Страница 93: ...the lamp 1 Remove the two screws on the lower front corners of the headlight pod 2 Remove the screw from the rear of the pod 3 Lift the pod slightly while depressing the tabs at the rear of the pod 4...

Страница 94: ...e floor to the center of the headlight and make a mark on the wall at the same height 3 Start the engine Turn the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense...

Страница 95: ...hts Low Beam Adjustment The low beam can be adjusted slightly upward or downward 1 Loosen the phillips screw located at the rear of the headlamp 2 Tilt the headlamp upward or downward 3 Tighten the sc...

Страница 96: ...ing harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 Pull the headlight housing up to release it from the locking tabs 7 Lift the adjusting knob up to remove...

Страница 97: ...tall the harness assembly into the headlight assembly 4 Turn the headlight harness clock wise to secure the headlamp Taillight Brakelight Lamp Replacement 1 Remove the harness connector from the back...

Страница 98: ...after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plugs for correct color See page 95 CAUTION A hot exhaust system and engine can cause...

Страница 99: ...ine and the service The tip should not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect fuel Wet Fouled Spark Plug The wet fouled ins...

Страница 100: ...water below the footrests 2 Check the air box If water is present dry the air box and replace the filter with a new filter 3 Remove the spark plugs 4 Turn the engine over several times using the elec...

Страница 101: ...move the arrestor clean out plug from the bottom of the muffler Be sure to clean out both arrestors if your model has two 2 Place the transmission in PARK 3 Start the engine 4 Quickly squeeze and rele...

Страница 102: ...oads on components The PVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product...

Страница 103: ...e to the system s dependence on engine speed For example when operating at a ground speed of 3 MPH 5 km h in low range the engine speed would be around 3000 RPM This is well above the engagement speed...

Страница 104: ...ARK 4 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 5 Allow the engine RPM to settle to i...

Страница 105: ...oduce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your ATV...

Страница 106: ...Disconnect the black negative battery cable first 5 Disconnect the red positive battery cable last 6 Lift the battery out of the ATV Be careful not to tip a conventional battery sideways which could s...

Страница 107: ...urely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte WARNING Battery gases could accumulate in an improperly installed vent tube and cause an explosi...

Страница 108: ...ery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if th...

Страница 109: ...e sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing st...

Страница 110: ...ndard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months...

Страница 111: ...to contact the vehicle The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body fi...

Страница 112: ...washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle Polaris recommends the use of common household aerosol furn...

Страница 113: ...Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodical...

Страница 114: ...Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and...

Страница 115: ...an reaches the injectors Stop the engine 2 Remove the spark plugs and add 2 3 tablespoons of Premium 4 Syn thetic 0W40 engine oil To access the plug holes use a section of clear 1 4 hose and a small p...

Страница 116: ...the ATV with the tires slightly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine Polaris cover Do not use plastic or coated mate rials They do not allow enou...

Страница 117: ...ce the transmission in PARK 3 Lock the parking brake 4 Secure the fuel cap oil cap and seat 5 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do not atta...

Страница 118: ...Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle overturn Climbing over larg...

Страница 119: ...Fouled or defective spark plugs Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immediately see your Polaris dealer Low...

Страница 120: ...nked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer E...

Страница 121: ...ctions and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunc...

Страница 122: ...pacity 1914 lbs 868 kg Overall Length 83 in 211 cm Overall Width 48 in 122 cm Overall Height 48 in 122 cm Wheelbase 50 75 in 128 9 cm Ground Clearance 11 25 in 28 5 cm Dry Weight 770 lbs 349 kg with c...

Страница 123: ...ic Disc Brakes Rear Single Control Hydraulic Disc Brakes Auxiliary Foot Activated Hydraulic Disc Brake Parking Hydraulic lock all wheel Headlight 1 Single Beam on Headlight Pod 50 watt 2 Single Beam o...

Страница 124: ...2870465 Pump for Gallon 3 8 l Jug Coolant 2871323 60 40 Coolant gal 3 8 l 2871534 60 40 Coolant qt 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322 Premium All Seas...

Страница 125: ...009 2010 76 8 ___CA32__ TRAIL BOSS 330 2008 2009 2010 76 8 ___BA50__ SCRAMBLER 500 2008 2009 2010 79 6 ___GJ45__ OUTLAW 450 2008 2009 2010 80 7 ___GJ52__ ___GP52__ OUTLAW 525 2008 2009 2010 80 7 ___LH...

Страница 126: ...and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your ATV...

Страница 127: ...ow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket components resulting in failure unauthorized repairs repairs made after the...

Страница 128: ...the above limitation may not apply to you if inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service you must take it to a Polaris dealer authoriz...

Страница 129: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Страница 130: ...s registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin coverage of a...

Страница 131: ...omponents of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Страница 132: ...ue to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine that has been structurally altered or when the vehicle has been used in racing compet...

Страница 133: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECH...

Страница 134: ...130 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 135: ...131 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 136: ...ystem 78 79 Corrosion Removal Chrome 109 Crankcase Emission Control System 63 D Demand Drive Capacities 74 Demand Drive Fluid 74 75 Downloading Codes 41 43 Drive Belt Wear Burn 114 Drivetrain Break In...

Страница 137: ...Switch 26 Modifications 9 N Noise Emission Control System 63 O Oil Engine 70 72 Rear Gearcase 76 77 Transmission 73 Oil and Filter Change 71 72 Oil Level Engine 70 Oil Recommendations 70 Operation on...

Страница 138: ...Key Switch 27 Mode Switch 26 Reverse Override Switch 26 Stop Switch 27 T Taillight 93 Throttle Body Adjustment 83 Throttle Cable Freeplay Adjustment 83 Throttle Lever 28 Tire Tread Depth 85 Tires 85...

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