70
MAINTENANCE
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
Q
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
Q
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
Q
E
Fuel system/filter
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
X
Radiator
(if applicable)
100 H
12 M
1000 (1600) Inspect; clean external
surfaces
X
Cooling hoses
(if applicable)
100 H
12 M
1000 (1600) Inspect for leaks
X
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
Q
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
X
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
Q
Brake fluid
200 H
24 M
2000 (3200) Change every two years
X
Q
E
Fuel filter
200 H
24 M
2000 (3200) Check for leaks around lines.
Replace every 2 years, more
often under
extreme conditions.
Spark arrestor
300 H
36 M
3000 (4800) Clean out
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
