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OPERATION

Pre-Ride Checklist

WARNING

If a proper inspection is not done before each use, severe injury or death

could result. Always inspect the vehicle before each use to ensure it's in

proper operating condition.

Item

Remarks

Page

Brake system/lever travel

Ensure proper operation

Brake fluid

Ensure proper level

Auxiliary brake

Ensure proper operation

Front suspension

Inspect, lubricate if necessary

Rear suspension

Inspect, lubricate if necessary

Steering

Ensure free operation

Tires

Inspect condition and pressure

Wheels/fasteners

Inspect, ensure fastener tightness

Frame nuts, bolts, fasteners

Inspect, ensure tightness

Fuel and oil

Ensure proper levels

Coolant level (if applicable)

Ensure proper level

Coolant hoses (if applicable) Inspect for leaks

Throttle

Ensure proper operation

128

Indicator lights/switches

Ensure operation

Engine stop switch

Ensure proper operation

Air filter, pre-filter

Inspect, clean

Air box sediment tube

Drain deposits whenever visible

Headlamp

Check operation, apply Polaris dielec-

tric grease when lamp is replaced

102

Brake light/taillight

Check operation, apply Polaris dielec-

tric grease when lamp is replaced

105

Riding gear

Wear approved helmet, goggles, and

protective clothing

ADC Fluid

Ensure proper level

Содержание Sportsman 9921477

Страница 1: ...safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information abou...

Страница 2: ...quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication ar...

Страница 3: ...Your Vehicle 5 Safety 6 Features and Controls 34 Operation 56 Emission Control Systems 73 Maintenance 74 Adjustments 126 Troubleshooting 129 Polaris Products 133 Specifications 134 Warranty 136 Maint...

Страница 4: ...4...

Страница 5: ...in the spaces provided Remove the spare key and store it in a safe place An ignition key can be duplicated only by ordering a Polaris key blank using your key number and mating it with one of your exi...

Страница 6: ...TV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate without pro...

Страница 7: ...IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE IN PSI KPa FRONT 5 34 5 REAR 5 34 5 MAXIMUM WEIGHT CAPACITY 485 LBS 220 KG INCLUDES W...

Страница 8: ...use a loss of control resulting in SEVERE INJURY or DEATH Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this AT...

Страница 9: ...RNING DO NOT TOW FROM RACK OR BUMPER Vehicle damage or tipover may result causing severe injury or death Tow only from tow hooks or hitch Max Rack Loads Front 90 lbs 41 kg Rear 180 lbs 82 kg Reverse O...

Страница 10: ...eds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE m...

Страница 11: ...rsonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and...

Страница 12: ...severe injury or death A Polaris ATV is not a toy and can be hazardous to operate This vehicle handles differently than other vehicles such as motorcycles and cars A collision or rollover can occur q...

Страница 13: ...ng procedures You should review this information on a regular basis If you purchased a used Polaris ATV you can take the ATV RiderCoursesm by calling ATV Enrollment Express at 800 887 2887 or by visit...

Страница 14: ...t symbol on your vehicle or in this manual alerts you to the potential for injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The s...

Страница 15: ...e an ATV on a public street road or highway including a dirt or gravel road Never operate an ATV without wearing an approved helmet that fits properly Always wear eye protection goggles or face shield...

Страница 16: ...or descending a hill Always follow proper procedures for going downhill and for braking on hills Check the terrain carefully before you start down a hill Shift your weight uphill Never go down a hill...

Страница 17: ...Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Test the brakes after leaving water If necessary apply them lightly several time...

Страница 18: ...ake any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The w...

Страница 19: ...e and the operating techniques described in the Owner s Manual For more information about the ATV RiderCoursesm contact ATV Enrollment Express at 800 887 2887 or visit www atvsafety org WARNING POTENT...

Страница 20: ...is to allow the operator to shift position as needed during operation It is not intended for carrying passengers WARNING POTENTIAL HAZARD Operating an ATV on paved surfaces including sidewalks paths p...

Страница 21: ...POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating an ATV without an approved helmet increases the risk of a severe...

Страница 22: ...perating an ATV could result in an accident causing severe injury or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while operating an ATV WARNING POTENTIAL HAZARD Operating th...

Страница 23: ...r stunts Avoid exhibition driving WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Poor maintenance increases the possibility o...

Страница 24: ...d contact the rear wheels and lead to accident or injury HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation WARNING POTENTIAL H...

Страница 25: ...e on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the ATV on such terrain Always use extra caution on rough slippery or loose terrain...

Страница 26: ...ARD Always follow proper procedures for climbing hills as described in the owner s manual See page 65 Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill See page 46 Always che...

Страница 27: ...your weight rearward Never travel down a hill at high speed Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill when possib...

Страница 28: ...forward speed is lost Keep your weight uphill Apply the brakes Lock the parking brake when fully stopped If the ATV begins rolling backwards Keep weight uphill Never apply engine power Never apply the...

Страница 29: ...es such as rocks and fallen trees when possible If unavoidable use extreme caution and always follow proper procedures as outlined in the owner s manual WARNING POTENTIAL HAZARD Skidding or sliding WH...

Страница 30: ...your weight carefully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stoppin...

Страница 31: ...ed in the owner s manual and on safety decals WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may...

Страница 32: ...ty for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow a greater distance for braking Always follow the instructions in...

Страница 33: ...abilities who operate this vehicle have an increased risk of overturn and loss of control which could result in severe injury or death WARNING Exhaust system components are very hot during and after u...

Страница 34: ...This switch is also used to toggle through the modes of the rider information center See page 47 4X4 Switch Use the 4X4 switch to engage ADC 4X4 4X4 or 2X4 See page 46 WARNING Activating the override...

Страница 35: ...at the rear of the vehicle Turn the light on while loading and unloading cargo in low light situations Turn the work light off when driving Headlight Switch Use the headlight switch to turn the lights...

Страница 36: ...rottle controls could cause an accident and lead to severe injury or death Never start or operate an ATV with a sticking or improperly operating throttle Always contact your dealer for service if thro...

Страница 37: ...avel and master cylinder fluid level before riding When squeezed the lever should feel firm Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be correct...

Страница 38: ...uid only See page 133 for the part numbers of Polaris products WARNING An over full master cylinder may cause brake drag or brake lock up which could result in serious injury or death Maintain brake f...

Страница 39: ...ortant Safeguards The parking brake may relax if left on for a long period of time Always block the wheels to prevent rolling Always block the wheels on the downhill side of the ATV if leaving it park...

Страница 40: ...rake reduce brake pedal pressure to brake the rear wheels with out skidding Brake Fluid Level Check the brake fluid level frequently for the auxiliary brake system The reservoir is located under the s...

Страница 41: ...unleaded gaso line with a minimum pump octane number of 87 R M 2 octane Do not use E 85 fuel Fuel Filter The in line fuel filter should be replaced by your dealer after every 200 hours of operation an...

Страница 42: ...e transmission in PARK and lock the parking brake Belt Life To extend belt life use low forward gear in heavy pulling situations and when operating at less than seven miles per hour for extended perio...

Страница 43: ...st until the engine rolls past the stroke then stop pulling immediately 3 Allow the recoil rope to rewind into the recoil assembly then pull the rope abruptly and forcefully to start the engine 4 Repe...

Страница 44: ...en the switch is on 4X4 the ATV is in 4X4 and the 4X4 indicator light in the instrument cluster will be on When in 4X4 the demand drive unit will automatically engage any time the rear wheels lose tra...

Страница 45: ...the switch is turned off while the demand drive unit is moving it will not disengage until the rear wheels regain traction Engage the 4X4 switch before getting into conditions where front wheel drive...

Страница 46: ...ollow ing conditions occur The 4X4 switch must be in the ADC 4X4 position Vehicle speed must be 15 mph 24 km h or less The throttle must be closed throttle lever released The transmission must be in g...

Страница 47: ...ion NOTE In addition to showing vehicle speed the speedometer needle flashes when a warning condition exists CAUTION High water pressure may damage ATV components Wash the ATV by hand or with a garden...

Страница 48: ...ode Indicator 5 Low Battery and Over Voltage This warning usually indicates that the ATV is operating at an RPM too low to keep the battery charged It may also occur when the engine is at idle and hig...

Страница 49: ...eset before each trip To reset the trip meter select the trip meter mode Press and hold the mode button override button until the total changes to 0 NOTE In the Rider Information Center the trip meter...

Страница 50: ...as the display is activated 5 Use the mode button to toggle through the diagnostic screens Clock Screen To reset the clock 1 Enter the diagnostic mode 2 Toggle to the clock screen 3 Press and hold the...

Страница 51: ...all major repairs Gear Circuit Diagnostic Screen This screen displays the resistance value in ohms being read at the gear switch input of the gauge This screen is for informational purposes only Plea...

Страница 52: ...button 4 Press and release the mode button once to advance the setting by one hour Press and hold the mode button to advance the hours quickly NOTE If you scroll past the intended number press and hol...

Страница 53: ...The word WAIt will appear on the screen 3 The Check Engine icon will blink once pause then blink twice blink code 12 to begin the diagnostic sequence The EFI module is now searching for blink codes I...

Страница 54: ...mp etc or the item has failed Short to Ground The wire is shorted to ground between the electronic control unit and the item listed in the chart Shorted Load The wires leading to the item listed in th...

Страница 55: ...anifold Air Pressure Sensor High 47 IAC Stepper Motor Open Load 47 IAC Stepper Motor Short to Ground 51 Injector Circuit Malfunction Cyl 1 Open Load Short to Ground 51 Injector Circuit Malfunction Cyl...

Страница 56: ...d or where gasoline is stored Do not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start...

Страница 57: ...ourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride in...

Страница 58: ...teners Inspect ensure fastener tightness 97 98 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 41 80 Coolant level if applicable Ensure proper level 91 92 Coolant...

Страница 59: ...n and wait five seconds before attempting to start again Activate the starter for another five seconds if necessary Repeat this procedure until the engine starts Cold Weather Operation If the ATV is u...

Страница 60: ...itions Do not obstruct the headlight beam with cargo Use low forward gear when hauling or towing heavy cargo to extend belt life Towing Loads Always attach a towed load to the hitch point If towing a...

Страница 61: ...ads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be cen...

Страница 62: ...nds on the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly dep...

Страница 63: ...of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear wheels allowing the tur...

Страница 64: ...rning the handlebars in the direction of the skid and shifting your body weight forward CAUTION Severe damage to drive train may occur if the 4X4 is engaged while the wheels are spinning Always allow...

Страница 65: ...Proceed at a steady rate of speed and throttle opening 7 Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle WARNING Braking and handling are greatl...

Страница 66: ...your feet on the footrests 4 Steer slightly into the hill to maintain vehicle direction NOTE If the vehicle begins to tip quickly turn the front wheel downhill if pos sible or dismount on the uphill s...

Страница 67: ...own 5 Squeeze the brake lever gradually NOTE Before operating your ATV learn how to use the auxiliary brake for emergency situations if single lever brakes become inoperable WARNING Excessive speed wh...

Страница 68: ...e of the vehicle or on the left if the vehi cle is pointing straight uphill 5 Staying uphill of the vehicle turn the handlebars full left 6 While holding the brake lever release the parking brake lock...

Страница 69: ...gearcase oil and all grease fittings NOTE Avoid operating the vehicle through deep or fast flowing water If you cannot avoid water that exceeds the recommended maximum depth go slowly balance your we...

Страница 70: ...the terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obs...

Страница 71: ...increased Do not operate at wide open throttle WARNING Failure to use caution when operating in reverse can result in serious injury or death Before shifting into reverse always check for obstacles or...

Страница 72: ...king on an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brake 4 Always block the r...

Страница 73: ...ns are subject to monetary penalties Federal regulations can be viewed online at www gpoaccess gov ecfr Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by...

Страница 74: ...ervice and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of...

Страница 75: ...ed service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions Q Have an authorized Polaris dealer perform these services WARNING Improperly performing th...

Страница 76: ...ct clean often replace as needed X Air box sediment tube Daily Drain deposits when visible Coolant if applicable Daily Check level daily change coolant every 2 years X ADC fluid ADC models Daily Check...

Страница 77: ...early X Engine oil change 100 H 6 M 1000 1600 Perform a break in oil change at one month X Oil filter change 100 H 6 M 1000 1600 Replace with oil change Q E Valve clearance 100 H 12 M 1000 1600 Inspec...

Страница 78: ...12 M 1000 1600 Inspect clean replace worn parts Q Front wheel bearings 100 H 12 M 1000 1600 Inspect replace as needed Q Brake fluid 200 H 24 M 2000 3200 Change every two years Q ADC fluid ADC models...

Страница 79: ...en provided for additional lubrication at the user s discretion Item Lube Capacity at Fluid Change Inspection Procedure Engine Oil PS 4 PLUS Performance Synthetic 2W 50 2 qt 1 9 l See page 80 Brake Fl...

Страница 80: ...level between checks in cool weather driving can indicate contaminants such as gas or moisture col lecting in the crankcase If the oil level is over the full safe mark change the oil immedi ately 1 P...

Страница 81: ...ank 6 Remove the drain plug Allow the oil to drain completely 7 Install a new sealing washer on the drain plug NOTE The sealing surfaces on drain plug and crankcase should be clean and free of burrs n...

Страница 82: ...he filter counterclockwise to remove it 13 Using a clean dry cloth clean the filter sealing surface on the crank case 14 Lubricate the o ring on the new filter with a film of fresh engine oil Check to...

Страница 83: ...the dipstick NOTE If the sump is not drained add about 1 3 4 quarts 1 6 l initially 20 Place the transmission in PARK 21 Lock the parking brake 22 Prime the oil pump using the procedure on page 84 Th...

Страница 84: ...ly 2 5 cm from the oil tank between the end of the oil tank vent fitting and the vent line s pressure relief slit 2 Start the engine Allow it to idle for 10 20 seconds 3 Remove the vent line clamp If...

Страница 85: ...earcase Lubricant See page 133 for the part numbers of Polaris products The fill plug is located on the left side of the ATV under the rear fender behind the wheel The drain plug is located on the rig...

Страница 86: ...r the gearcase 3 Remove the drain plug Allow the oil to drain com pletely 4 Clean and reinstall the drain plug Torque to 22 ft lbs 30 Nm 5 Add 32 oz 948 ml of the recommended oil 6 Reinstall the fill...

Страница 87: ...Use of other fluids may result in improper operation of components See page 133 for the part numbers of Polaris products Maintain the fluid level at the bottom of the fill hole threads See below for...

Страница 88: ...8 10 ft lbs 11 14 Nm Fluid Change 1 Position the vehicle on a level surface Remove the fill plug Place a drain pan under the demand drive unit 2 Remove the drain plug Allow the fluid to drain complet...

Страница 89: ...level between the minimum and maximum marks on the reservoir We recommend the use of Polaris ADC Fluid See page 133 for the part numbers of Polaris products Fluid Check NOTE Do not use brake fluid Bra...

Страница 90: ...id 5 Remove the protective caps from the bleeder valves 6 Slowly loosen one of the valves turn counter clockwise and allow fluid and trapped air to flow from the fitting Close the valve when clean flu...

Страница 91: ...system is purging itself of trapped air Check the coolant level and maintain as recommended by adding coolant to the recovery bottle Polaris recommends the use of Polaris Premium 60 40 anti freeze co...

Страница 92: ...adiator Add coolant as needed 1 Open the front box cover 2 Open the access door 3 Remove the pressure cap 4 Using a funnel slowly add coolant through the radia tor filler neck 5 Reinstall the pressure...

Страница 93: ...em in good operating condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequate level See page 38 2 Check the brake system for fluid leaks 3...

Страница 94: ...edge instead of string 4 Measure the distance from the string to the rim at the front 1 and rear 2 of the front rim The rear measurement should be 1 16 1 8 2 3 mm more than the front measurement on ea...

Страница 95: ...the grommet Pull the panel downward and rearward to remove it 3 When reinstalling side panels align the fasteners and press firmly to secure them Footwell Removal 1 Remove the four screws on the botto...

Страница 96: ...type size and pressure WARNING Operating your ATV with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling and could cause an accident r...

Страница 97: ...ut retention are critical com ponent operations All service must be performed by your authorized Polaris dealer Wheel Removal 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brak...

Страница 98: ...cification Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they ve been loos ened for maintenance service WARNING Improperly installed wheels can adversely affect tir...

Страница 99: ...filter from the main filter Wash the pre filter in soapy water then rinse and let dry 5 Reinstall the pre filter over the main filter NOTE Install a new main filter if needed 6 Reinstall the filter in...

Страница 100: ...r for debris Blow gently through the filter in the direction of the arrow to check for clogging Replace a damaged or clogged filter 4 Check the hoses for cracks deterioration abrasion or leaks Replace...

Страница 101: ...cuits that may have caused the blown fuse then replace the fuse NOTE Spare fuses are provided in a compartment on the top of the access door 1 Open the front box cover 2 Open the access door 3 Remove...

Страница 102: ...nect the speedometer harnesses from the speedometer 5 Unplug the headlamp from the wiring harness Be sure to pull on the connector not on the wiring 6 Turn the lamp counterclockwise to remove it 7 App...

Страница 103: ...the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense part of the headlight beam should be two inches 5 cm below the mark on the wall NOTE Include rider weight on...

Страница 104: ...harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 Pull the headlight housing up to release it from the locking tabs 7 Lift the adjusting knob up to remove it...

Страница 105: ...rness assembly into the headlight assembly 4 Turn the headlight harness clock wise to secure the headlamp Taillight Brakelight Work Light if equipped Lamp Replacement 1 Remove the harness connector fr...

Страница 106: ...orrect color See page 107 1 Rotate the spark plug cap 1 4 turn and pull it off the spark plug 2 Using the special wrench provided in the tool pouch rotate the spark plug counterclockwise to remove it...

Страница 107: ...ay be a carbon layer over the entire nose Generally the electrodes are not worn General causes of fouling are excessive oil use of non recommended oil or incorrect throttle body adjustments Recoil Hou...

Страница 108: ...ver several times using the electric start 6 Dry the spark plug Reinstall the plug or install a new plug 7 Attempt to start the engine If necessary repeat the drying proce dure 8 Take the ATV to your...

Страница 109: ...he wheels 8 Place the transmission in PARK Lock the parking brake Repeat steps 4 to 6 until no more particles are expelled 9 Stop the engine Allow the arrestor to cool 10 Reinstall the arrestor plug a...

Страница 110: ...tional loads on components The PVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this...

Страница 111: ...e to the system s dependence on engine speed For example when operating at a ground speed of 3 MPH 5 km h in low range the engine speed would be around 3000 RPM This is well above the engagement speed...

Страница 112: ...4 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches NOTE Do not hold the throttle wide open for more than 10 seconds 5 Allow the engine RPM to settle to...

Страница 113: ...h clean shop towels Coat the termi nals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery WARNING Battery electrolyte is pois...

Страница 114: ...areful not to tip a conventional battery sideways which could spill electrolyte WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or dea...

Страница 115: ...rely installed Route the tube away from the frame and vehicle body to prevent con tact with electrolyte 4 On conventional batteries coat the terminals with dielectric grease or petroleum jelly 5 Conne...

Страница 116: ...an be maintained by using a Polaris Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and wil...

Страница 117: ...sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing str...

Страница 118: ...tandard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 mont...

Страница 119: ...th a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds o...

Страница 120: ...is dealer for free replacement Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishin...

Страница 121: ...nt Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodi...

Страница 122: ...rings valves and exhaust sys tems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the entire fuel delivery system Oil and Filter Change the oil and filter See...

Страница 123: ...the engine 2 Remove the spark plug and add 2 3 tablespoons of engine oil To access the plug hole use a section of clear 1 4 hose and a small plastic squeeze bottle filled with the pre measured amount...

Страница 124: ...ghtly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine Polaris cover NOTE Do not use plastic or coated materials They do not allow enough ven tilation to pre...

Страница 125: ...ne 2 Place the transmission in PARK 3 Lock the parking brake 4 Secure the fuel cap oil cap and seat 5 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do...

Страница 126: ...ter are non adjustable Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counterclockwise to increase or decrease spring tension NOTE Accessory spring...

Страница 127: ...left or right 4 Torque the front two bolts to 10 12 ft lbs 14 17 Nm then torque the rear two bolts A gap of up to 1 8 3 mm will remain at the rear of the clamp blocks WARNING Improper adjustment of t...

Страница 128: ...handlebar 2 Squeeze the end of the rub ber boot and slide it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1 16...

Страница 129: ...Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle overturn Climbing over larg...

Страница 130: ...ouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immediately see your Polaris dealer Low...

Страница 131: ...inked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer...

Страница 132: ...nections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfu...

Страница 133: ...Jug 2876251 Demand Drive LT Premium Fluid 8 oz 237 ml Coolant 2871323 60 40 Coolant gal 3 8 l 2871534 60 40 Coolant qt 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 287...

Страница 134: ...ity 1786 lbs 810 kg Overall Length 83 in 211 cm Overall Width 48 in 122 cm Overall Height 48 in 122 cm Wheelbase 50 5 in 128 3 cm Ground Clearance 11 25 in 28 5 cm Dry Weight 721 lbs 327 kg with cast...

Страница 135: ...draulic Disc Brakes Rear Single Control Hydraulic Disc Brake Auxiliary Foot Activated Hydraulic Disc Brake Parking Hydraulic lock all wheel Headlight 1 Single Beam on Headlight Pod 50 watt 2 Single Be...

Страница 136: ...laris dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will re...

Страница 137: ...osion or defects in parts components or the ATV due to fire explosions or any other cause beyond Polaris control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that...

Страница 138: ...your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any ad...

Страница 139: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Страница 140: ...ed outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin coverage of any kind Ve...

Страница 141: ...replacement of any defective materials components or prod ucts THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR RANTY POLARIS SHALL...

Страница 142: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECH...

Страница 143: ...143 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

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