INTRODUCTION
1 - 5
GEM Service Manual
November 2007
PARTS AND LUBRICANT
RECOMMENDATION
When service is required, GEM recommends that
only GEM replacement parts be used. GEM
provides the best-engineered products for servicing
GEM vehicles.
DESCRIPTION - LUBRICANTS AND GREASE
Only lubricants bearing designations defined by
The Society for Automotive Engineers (SAE)
should be used to service a GEM vehicle.
The National Lubricating Grease Institute (NLGI)
rates lubricating grease for quality and usage. All
approved products have the NLGI symbol (Fig. 3)
on the label. At the bottom of the symbol is the
usage and quality identification letters. The letter
"G" identifies wheel-bearing lubricant. The letter "L"
identifies chassis lubricant. The letter following the
usage letter indicates the quality of the lubricant.
The following symbols indicate the highest quality
.
Fig. 3 NLGI Symbols
1 - Wheel bearing lubrication
2 - Chassis lubrication
3 - Chassis and wheel bearing lubrication
DESCRIPTION - DIFFERENTIAL
Use 30 SAE engine oil – 12.44:1/14.76:1, 16 oz..
DESCRIPTION - BRAKE FLUID
Use only DOT 3 brake fluid from an unopened
container when filling the master cylinder to prevent
contaminants from entering the brake system.
MAINTENANCE SCHEDULES
Perform the following inspections, and corrections
as necessary, on a monthly basis.
Item Description
1.
Check all six batteries for proper water
levels (if applicable).
2.
Check battery terminals for tight
connections.
3.
Check battery terminals for corrosion.
4.
Check tires for correct PSI and wear.
5.
Check for proper operation of hand brake.
6.
Check master cylinder for proper brake
fluid levels.
7.
Check brake lines for leaks.
8.
Check seat belts for proper operation.
9.
Check headlights, horn, turn signals,
windshield wiper and brake lights for
proper operation.
10.
Check battery hold-down bar to make
sure batteries are tightly secured.
11.
Check for worn insulation and frayed
wires.
Содержание GEM E Series
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Страница 27: ...DRIVETRAIN 3 1 November 2007 GEM Service Manual CONTENTS DRIVETRAIN 3 2 HALFSHAFT 3 2 DIFFERENTIAL 3 4 ...
Страница 87: ...ELECTRICAL 5 40 November 2007 GEM Service Manual ...
Страница 88: ...5 41 ELECTRICAL GEM Service Manual November 2007 ACCESSORY SYSTEM DESCRIPTION Fig 26 Accessory System Diagram ...
Страница 95: ...ELECTRICAL 5 48 November 2007 GEM Service Manual ELECTRICAL OVERVIEW ...
Страница 97: ...ELECTRICAL 5 50 November 2007 GEM Service Manual POWER DISTRIBUTION ...
Страница 98: ...5 51 ELECTRICAL GEM Service Manual November 2007 CHARGING SYSTEM ...
Страница 99: ...ELECTRICAL 5 52 November 2007 GEM Service Manual CHARGING SYSTEM CONTINUED e6S eLXD OPTION ...
Страница 100: ...5 53 ELECTRICAL GEM Service Manual November 2007 PARK BRAKE CIRCUIT ...
Страница 101: ...ELECTRICAL 5 54 November 2007 GEM Service Manual DC DC CONVERTER ...
Страница 102: ...5 55 ELECTRICAL GEM Service Manual November 2007 MAIN CONTACTOR ...
Страница 103: ...ELECTRICAL 5 56 November 2007 GEM Service Manual MAIN CONTACTOR CONTINUED e6S eLXD OPTION ...
Страница 104: ...5 57 ELECTRICAL GEM Service Manual November 2007 MOTOR CONTROLLER SYSTEM ...
Страница 105: ...ELECTRICAL 5 58 November 2007 GEM Service Manual MOTOR CONTROLLER SYSTEM CONTINUED ...
Страница 106: ...5 59 ELECTRICAL GEM Service Manual November 2007 DISPLAY RD ...
Страница 107: ...ELECTRICAL 5 60 November 2007 GEM Service Manual DISPLAY CONTINUED ...
Страница 108: ...5 61 ELECTRICAL GEM Service Manual November 2007 DISPLAY CONTINUED ...
Страница 109: ...ELECTRICAL 5 62 November 2007 GEM Service Manual HORN POWER OUTLET ...
Страница 110: ...5 63 ELECTRICAL GEM Service Manual November 2007 HEATER ...
Страница 111: ...ELECTRICAL 5 64 November 2007 GEM Service Manual DASH FAN ...
Страница 112: ...5 65 ELECTRICAL GEM Service Manual November 2007 SECURITY LIGHT BAR ...
Страница 113: ...ELECTRICAL 5 66 November 2007 GEM Service Manual AUDIO SYSTEM ...
Страница 114: ...5 67 ELECTRICAL GEM Service Manual November 2007 FRONT LIGHTING EXCEPT NEW YORK HI LO BEAM OPTION ...
Страница 115: ...ELECTRICAL 5 68 November 2007 GEM Service Manual FRONT LIGHTING EXCEPT NEW YORK ...
Страница 116: ...5 69 ELECTRICAL GEM Service Manual November 2007 FRONT LIGHTING NEW YORK ...
Страница 117: ...ELECTRICAL 5 70 November 2007 GEM Service Manual REAR LIGHTING EXCEPT NEW YORK ...
Страница 118: ...5 71 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING NEW YORK ...
Страница 119: ...ELECTRICAL 5 72 November 2007 GEM Service Manual REAR LIGHTING ...
Страница 120: ...5 73 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING CONTINUED ...
Страница 121: ...ELECTRICAL 5 74 November 2007 GEM Service Manual TURN SIGNAL REMINDER CIRCUIT ...
Страница 122: ...5 75 ELECTRICAL GEM Service Manual November 2007 WIPER WASHER ...
Страница 156: ...7 9 BODY INSTALLATION OF SCUFF GUARDS CONTINUED 10 Finish e4 GEM Service Manual November 2007 ...