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Polaris 600 HO RMK 155, Руководство пользователя

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137

INDEX

Q

QUICKDRIVE Belt  . . . . . . . . . . . . .  29

R

Rail Slide Wear . . . . . . . . . . . . . . . .  110
Recoil Rope Inspection . . . . . . . . . . .  61
Registration, Warranty . . . . . . . . . .  126
Reverse Operation. . . . . . . . . . . .   74-75
Reverse Warning. . . . . . . . . . . . . . . .  22
Rider Capacity  . . . . . . . . . . . . . . . . .  13
Rider Information Center . . . . . .   36-49
Riding Apparel . . . . . . . . . . . . . . . . .  11
Riding Position . . . . . . . . . . . . . . . . .  10

S

Safety Labels. . . . . . . . . . . . . . . .   21-24
Safety Symbols . . . . . . . . . . . . . . . . . .  8
Shock Compression Damping  . . . . .  53
Side Panel Access . . . . . . . . . . . . . . .  83
Side Panel Fasteners . . . . . . . . . . . . .  61
Signal Words. . . . . . . . . . . . . . . . . . . .  8
Ski Alignment . . . . . . . . . . . . . . . . .  108
Ski Skags. . . . . . . . . . . . . . . . . . . . .  109
Slide Rail and Track Cooling . . . . . .  68
Snow Conditions. . . . . . . . . . . . . . . .  16
Spark Plug Condition . . . . . . . . . . . .  87
Spark Plug Inspection . . . . . . . . . . . .  87
Spark Plug Recommendations  . . . . .  86
Spark Plugs . . . . . . . . . . . . . . . . .   86-87

Specifications

600 RMK . . . . . . . . . . . . . .   116-117
800 RMK . . . . . . . . . . . . . .   118-119

Speed. . . . . . . . . . . . . . . . . . . . . . . . .  13
Speed Display . . . . . . . . . . . . . . . . . .  38
Spring Preload. . . . . . . . . . . . . . . . . .  54
Standard/Metric Display . . . . . . . . . .  40
Starting the Engine . . . . . . . . . . .   63-64
Starting the Engine, Restarting . . . . .  64
Steering Inspection . . . . . . . . . . . . .  107
Steering System  . . . . . . . . . . .   107-110
Steering System Inspection. . . . . . . .  61
Stopping, Emergency . . . . . . . . . . . .  76
Storage Procedures, Seasonal .   114-115
Storage, Cargo  . . . . . . . . . . . . . . . . .  28
Storage, Daily . . . . . . . . . . . . . . . . . .  77
Storage, Tools . . . . . . . . . . . . . . . . . .  28

S

Survival Preparation . . . . . . . . . . . . .  12
Suspension Adjustments . . . . . . .   50-54
Suspension Inspection, Pre-Ride  . . .  57
Suspension Lubrication, Rear . . . . . .  84
Suspension Set-Up, Fine Tuning  . . .  52

Switches

Engine Stop Switch . . . . . . . . . . .  72
Mode/Select Buttons  . . . . . . . . . .  34
Mode/Set Switch  . . . . . . . . . . . . .  34
Throttle Safety Switch . . . . . . . . .  72

T

Taillight/Brake Light Replacement  .  97
Throttle Lever . . . . . . . . . . . . . . . . . .  73
Throttle Lever Inspection . . . . . . . . .  58
Throttle Safety Switch  . . . . . . . . . . .  72
Throttle Safety Switch Inspection  . .  58
Tool Kit. . . . . . . . . . . . . . . . . . . . . . .  28
Towing  . . . . . . . . . . . . . . . . . . . . . . .  77

Track

Alignment  . . . . . . . . . . . . . . . . .  106
Inspection . . . . . . . . . . . . . . . . . .  103
Lubrication . . . . . . . . . . . . . . . . .  103
Tension. . . . . . . . . . . . . . . .   104-105

Track Care for Storage . . . . . . . . . .  115
Track Inspection . . . . . . . . . . . . . . . .  61
Track Maintenance . . . . . . . . .   103-106
Track Safety . . . . . . . . . . . . . . . . . . .  10
Track Warm-Up . . . . . . . . . . . . . . . .  68
Track Warning  . . . . . . . . . . . . . . . . .  23
Transporting the Snowmobile. . . . .  114
Troubleshooting, Drive Belt . . . . . .  123
Troubleshooting, Drive System  . . .  122
Troubleshooting, Engine. . . . . . . . .  121
Troubleshooting, Suspension . . . . .  124
Tune-Up  . . . . . . . . . . . . . . . . . . . . .  114

V

Vehicle Identification Numbers . . . . .  7

W

Windchill  . . . . . . . . . . . . . . . . . . . . .  20

Содержание 600 HO RMK 155

Страница 1: ...ommended and may result in voided warranty coverage Please read the warranty section of this manual carefully IMPORTANT NOTICE TO OWNER Snowmobile Owner s Manual for Maintenance and Safety 600 RMK 600...

Страница 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Страница 3: ...recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle making it the finest machine we ve ever pr...

Страница 4: ...on presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse...

Страница 5: ...and features The Perfect Fit 50 This section includes suspension set up information and explains how to make additional suspension adjustments for the perfect riding experience Pre Ride Inspections 56...

Страница 6: ...4...

Страница 7: ...re inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary to...

Страница 8: ...at snowmobiles conform to prescribed sound levels POLARIS snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to reduce noise levels and must not be altered o...

Страница 9: ...a POLARIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel VIN ri...

Страница 10: ...us situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION...

Страница 11: ...in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used as d...

Страница 12: ...off the ignition open the side panels or hood make the adjustment secure shields and guards secure the side panels and hood and then restart the engine to check its operation WARNING Serious injury ca...

Страница 13: ...r will also be displayed on the label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a POLARIS vehicle always wear shatterproof goggles or use a shatterpro...

Страница 14: ...If it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the conditions you may encounter Such equipment may include but is...

Страница 15: ...and speed limits Always be alert and pay attention to the trail ahead If your speed is 40 MPH 64 km h your snowmobile is traveling about 60 feet 18 m per second If you look back for only two seconds y...

Страница 16: ...lf a way out Variances in snow depth and or water currents may result in uneven ice thickness You may drown if you break through the ice Never travel on frozen bodies of water unless you have first ve...

Страница 17: ...snow is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow...

Страница 18: ...rating on slippery surfaces Inadequate Snow Conditions Since snow provides the only lubrication for the power slide suspension and on liquid cooled models cooling for the engine adequate snow cover is...

Страница 19: ...causing serious injury or death Use caution and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low an...

Страница 20: ...complex mechanism that rotates at high speeds Each clutch is dynamically balanced before installation Any tampering may disrupt this precision balancing and create an unstable condition Cold Weather D...

Страница 21: ...ll as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of...

Страница 22: ...50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min W...

Страница 23: ...chase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label Clutch Warning This warning label is found on the oil bottle WARNING Do not o...

Страница 24: ...the windshield WARNING Reverse operation even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind before and while backing up Avoi...

Страница 25: ...rom seat back may result in severe injury or death Hot Surface Warning The hot surface warning is on the rear center of the tunnel WARNING Hot Surface Do Not Touch Burns may result Entire top of tunne...

Страница 26: ...nfamiliar terrain Excessive speed especially at night or with limited visibility can result in insufficient time for you to react to terrain changes to avoid unexpected obstacles or to stop safely Nev...

Страница 27: ...in vehicle control on ice or hard packed surfaces you should have a proper balance of ski carbides to track studs See Owner s Manual for proper use of traction products Repeated stops from high speed...

Страница 28: ...11 2 1 3 4 10 9 1 Nosepan 2 Skis 3 Front Bumper 4 Hood 5 Headlight 6 Windshield accessory 7 Handlebar 8 Operator Seat 9 Taillight 10 Rear Bumper 11 Snow Flap 12 Suspension 13 Track 14 Side Panel 15 S...

Страница 29: ...ne Stop Switch 5 Throttle Control 6 Recoil Starter Handle 7 Brake Lever 8 Parking Brake Lock 9 Handlebar Grip Warmer Switch 10 Thumbwarmer Switch 11 Electronic Reverse Button 12 Mode Switch 13 Headlig...

Страница 30: ...the rear of the tunnel Cargo may be stowed only under the seat and as far forward as possible immediately behind the seat brace The maximum weight capacity for the tunnel is 15 lbs 7 kg Do not exceed...

Страница 31: ...l tools are required to remove and install the QUICKDRIVE belt Please see your POLARIS dealer for this service or refer to the instructions provided with the purchase of a new belt Belt Handling Store...

Страница 32: ...mobile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to the fo...

Страница 33: ...ur fuel purchase use the Eth setting as a safeguard Use the following procedure to change the fuel type designation in the gauge Refer to the fuel type selection label located inside the left side pan...

Страница 34: ...ases this is temporary and the operator does not need to take any action The engine will return to its normal performance automatically If severe detonation occurs the check engine light will begin to...

Страница 35: ...not move when throttle is applied If you wish to use this system see page 41 of the Instrument Cluster section for security system activation and operating instructions Cause of DET Activation Soluti...

Страница 36: ...ndlebar or console NOTICE Certain products will damage the lens and other plastic surfaces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline that splashes on the in...

Страница 37: ...indicator flashes continued operation could result in serious engine damage Stop the engine immediately Low Oil Indicator The low oil indicator light may flicker at times due to oil movement in the bo...

Страница 38: ...ttable trip meters 2 total engine hours of operation fuel level engine temperature and diagnostic display mode Setting changes must be made with the engine running or with the vehicle powered by an ex...

Страница 39: ...When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel immediately Tip If the fuel icon fails to display an open or short circuit has occur...

Страница 40: ...splays first make sure the information display area is set to display either engine speed or vehicle speed 2 Press and hold the mode button on the instrument cluster or the mode switch on the left han...

Страница 41: ...To reset a trip meter press and hold the SELECT button or the SET switch until the meter resets to zero Playback Function The playback function allows the rider to record and play back engine speed ve...

Страница 42: ...are changed The new settings will remain until changed by the operator Change Method 1 1 Press and release the MODE button or MODE switch until engine temperature displays 2 Press and hold the MODE b...

Страница 43: ...eature activated you can lock the ignition to prevent unauthorized use when leaving the snowmobile unattended A locked system will limit engine speed to 3000 RPM which prevents clutch engagement and t...

Страница 44: ...s for 3 seconds then release SECURE OFF should be displayed If not repeat this step 3 Wait until ENTER CODE displays then press and release SEL to advance the digit When 0 is displayed press and relea...

Страница 45: ...is now unlocked 5 You must now enter a new security code Proceed immediately to TASK 4 TASK 4 Enter Your New Security Code 1 Immediately after locking and unlocking the system and while SECURE OFF is...

Страница 46: ...git of your security code is displayed press and release MODE to accept the digit TIP If the ENTER CODE screen exits due to inactivity repeat step 2 4 Continue to use SEL and MODE to select and accept...

Страница 47: ...en the first digit of your security code is displayed press and release MODE to accept the digit TIP When the system is locked and engine temperature is above 120 F 49 C the correct password must be e...

Страница 48: ...tem Access Quick Reference Now that you have become familiar with the procedure for locking and unlocking the system use the chart below as a quick reference Security System Access Quick Reference Cha...

Страница 49: ...ive codes 1 Do not stop the engine 2 With the brake engaged press and release the SELECT button or SET switch to toggle to the diagnostic display mode When a code is active the diagnostic display mode...

Страница 50: ...o the electronic control unit is shorted to a wire at battery voltage Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 4 Abnormal Rate of Cha...

Страница 51: ...G Maximum Detonation Correction Limit Reached 1352 0 Knock Above Critical Level 16 Knock Level Cylinder 2 PTO Maximum Detonation Correction Limit Reached 1353 0 Knock Above Critical Level 16 Sensor Su...

Страница 52: ...n NOTICE Never adjust spring preload to an installed length longer than the maximum or shorter than the minimum lengths in the following chart Damage to the suspension could result Never exceed one in...

Страница 53: ...t sufficient for riders over 300 lbs 136 kg optional heavy springs are available Please see your POLARIS dealer Initial RTSS Preload Settings Measure spring length with suspension off the ground Rider...

Страница 54: ...the snowmobile more flickable although it may hinder climbing performance For less ski lift transfer increase spring preload by reducing the installed length Rotate the spring 1 2 full turns clockwise...

Страница 55: ...ride quality is achieved ASSAULT RMK optional PRO RMK Damping Compression damping can be adjusted at the front suspension and at the rear track shock Make adjustments in 2 click increments then test...

Страница 56: ...sting the front suspension be sure the springs on both sides of the vehicle are at the same adjustment Always perform shock spring preload adjustments with the weight of the vehicle removed from the s...

Страница 57: ...ars brake lever and throttle lever operate smoothly and do not hit the gas tank windshield or any other part of the machine when turned fully to the left or right If necessary loosen the set screws fo...

Страница 58: ...nt Level 89 Chaincase Oil Level 85 Injection Oil Level 71 Parking Brake Lock Brake Lever Brake System 59 60 94 Auxiliary Shut Off Switch Engine Stop Switch 62 Ignition Switch 62 Headlight Taillight Br...

Страница 59: ...s Check the following items on a weekly basis or before any long trip Item See Page Check suspension mounting bolts for tightness Check rear idler wheel bolts for tightness 105 Check rear idler adjust...

Страница 60: ...l Read the Owner s Manual completely and refer to it often The manual is your guide to safe and enjoyable snowmobiling experience Throttle Lever The throttle and brake are the primary controls of your...

Страница 61: ...tes low brake fluid level or air in the hydraulic system Refer to the brake bleeding information on page 96 or see your dealer for service Lever Feel If the brake lever feels spongy when squeezed chec...

Страница 62: ...Do not force the lock or it may break The parking brake light on the gauge will light up if the parking brake lever lock is set while the engine is running It will also be lit when the service brake...

Страница 63: ...G Use of traction products such as studs increases the possibility of track damage and or failure Driving at high speeds for extended periods of time in marginal lubrication could severely damage trac...

Страница 64: ...switch down to stop the engine Pull it up to allow restarting Ignition Switch Make sure the engine stops when the ignition switch is turned to OFF Tether Switch if equipped If your snowmobile has a te...

Страница 65: ...n pull abruptly to crank the engine TIP Don t pull the starter rope to the fully extended position and don t allow it to snap back into the housing Damage may result 5 If the engine does not start aft...

Страница 66: ...rocedure If the engine fails to start using the normal procedure 1 Push the engine stop switch down to the OFF position 2 Turn the key to the OFF position 3 With both switches OFF squeeze and hold the...

Страница 67: ...IS products Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage Oils may also be incompatible and the result could be sludge forma...

Страница 68: ...damage NOTICE Use of any lubricants other than those recommended by POLARIS may cause serious engine damage We recommend the use of POLARIS lubricants for your vehicle Drive with extra caution during...

Страница 69: ...eak in period the sound will become similar to that of a traditional chaincase Improper track tension can result in track ratcheting which will affect QUICKDRIVE belt durability Always maintain proper...

Страница 70: ...stand to securely support the rear of the snowmobile at the rear bumper The track should be about 4 inches 10 cm off the ground 2 Start the engine and allow it to warm up two to three minutes 3 Depre...

Страница 71: ...in or near the area where refueling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the...

Страница 72: ...ed Prolonged exposure to petroleum based products may damage paint Always protect painted surfaces when handling fuel Fuel System Deicers If you use non ethanol fuel sometimes labeled non oxygenated P...

Страница 73: ...ndicator light comes on 2 Open the left side panel 3 View the oil level in the oil bottle 4 Add oil as needed before operating NOTICE Operating the snowmobile without adequate engine lubrication can r...

Страница 74: ...switch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately push do...

Страница 75: ...the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start take the snowmobile to an authorized POLARIS dealer for servic...

Страница 76: ...le speed Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Look behind the vehicle before and while backing Avoid sharp turns Apply throttle slowly Electron...

Страница 77: ...ansmission is in reverse The maximum engine RPM will be 6000 when in reverse TIP If the engine stops running the snowmobile will be in forward gear when it s restarted Disengaging Reverse 1 Stop the s...

Страница 78: ...See page 72 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Inter...

Страница 79: ...tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four feet 1 2 meters long to prevent any possibility of contact between t...

Страница 80: ...ne with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specifica...

Страница 81: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the registered owner If during the course of the warranty period...

Страница 82: ...See Page Frequency 150 mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 98 I I I Drive Belt Condition 99 I I I I QUICKDRIVE Belt 99 I I I...

Страница 83: ...I I Brake System 59 94 I Brake Fluid 95 I FUEL MANAGEMENT Idle RPM I I I Throttle Lever 73 I I I I I Oil Pump Lever synchronize I I I Throttle Position Sensor I I I Fuel Lines 88 I I I I Fuel Filter...

Страница 84: ...nsion Fasteners I I I I I Steering Fasteners I I I I C Cooling Fins and Shroud I I I I Skags Wear Bars 109 I I I I I Ski Saddle Spindle Bolts I I I I I Drive Chain Tension 93 I I I I I Hood and Side P...

Страница 85: ...lace before starting the engine To open a side panel rotate the two 1 4 turn fasteners at the upper edges of the side panel Release the side panel strap at the lower edge of the panel To remove an ope...

Страница 86: ...ed in the Periodic Maintenance Table beginning on page 80 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely af...

Страница 87: ...cloth 5 Reinstall the fill plug Torque to 6 10 ft lbs 8 13 Nm Oil Change 1 Position the vehicle on a level surface 2 Place a drain pan under the drain plug Remove the drain plug Allow the oil to drai...

Страница 88: ...spark plugs at the intervals outlined in the Periodic Maintenance Table beginning on page 79 Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to 1...

Страница 89: ...Reverse the procedure for spark plug installation Torque to specification 5 Reinstall the spark plug cap Spark Plug Condition Normal Plug The normal insulator tip is gray tan or light brown There wil...

Страница 90: ...for replacement of the fuel filter at the intervals outlined in the Periodic Maintenance Table beginning on page 80 Contaminated or poor quality fuel will shorten the life of the fuel filter and resu...

Страница 91: ...See page 120 for POLARIS products Never add tap water to the cooling system Minerals cause deposits and may react adversely with the metals in the engine and cooling system Coolant Level The engine co...

Страница 92: ...ine frequently to allow it to cool down Flashing Indicator If the indicator flashes continued operation could result in serious engine damage The system will automatically reduce engine power and crea...

Страница 93: ...this time 5 Remove the bleed screw from the water outlet manifold and or the thermostat housing Allow the coolant to bleed through the system until it runs out the bleed holes Reinstall the bleed scr...

Страница 94: ...cting CAUTION Hot exhaust system parts can cause burns Allow adequate time for the exhaust system to cool Never perform this procedure with the engine running 1 Open the side panels and remove the hoo...

Страница 95: ...lack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 3 Loosen the adjuster bolt jam nut 4 Finger tighten the adjuster bolt until it can no longer be ad...

Страница 96: ...that brake lever travel is not excessive Always replace brake pads when the brake pad material becomes thinner than the backing plate approximately 1 16 inch or 1 5 mm Brake Components 1 Brake Calipe...

Страница 97: ...ke fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature o...

Страница 98: ...Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16 inch 6 8 cm below the lip of the reservoir opening Reinstall the gasket and cover 3 Slip a rubber tube over the ball of...

Страница 99: ...the headlight assembly 2 Remove the wire harness connector from the back of the headlight 3 Grasp the bulb housing and turn it counter clockwise to remove the bulb 4 Apply dielectric grease to the so...

Страница 100: ...epairs have been made All clutch maintenance and repairs must be performed by an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the w...

Страница 101: ...mperature Reinstall it before starting the snowmobile QUICKDRIVE Belt Condition PRO RMK Periodically check the condition of the QUICKDRIVE belt Inspect the belt for signs of excessive wear frayed edge...

Страница 102: ...and apply downward pressure while measuring at point 2 This measurement should be 1 1 4 inches 3 2 cm Drive Belt Adjustment 1 Loosen the 7 16 inch jam nut on the belt width adjuster 2 Using a 1 8 inch...

Страница 103: ...ard motion 2 Turn the ignition key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Remove the left side panel 5 Rotate the driven clutch counter clockwise 1 4 turn by han...

Страница 104: ...the open position install the drive belt TIP Install the belt so that the numbers can be read correctly on the left side of the vehicle or in the direction in which the belt was originally installed...

Страница 105: ...needs snow for lubrication Excessive wear indicates insufficient lubrication A new rail slide can cause faster heat build up in limited lubrication resulting in excessive wear WARNING Operating with...

Страница 106: ...d alignment TIP Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the snowmobile and safely support it off the ground 3 Place the...

Страница 107: ...equal adjustment on both sides of the track 9 Repeat the measurement on the other side of the track TIP Check more frequently when the snowmobile is new 10 Start the engine and slowly rotate the trac...

Страница 108: ...Stop the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track ru...

Страница 109: ...107 MAINTENANCE Steering System Steering Inspection Each week or before a long ride check all steering system fasteners and tighten if necessary...

Страница 110: ...icle weight compressing the suspension measure 10 inches 25 4 cm forward from the center of the ski mounting bolt See illustration At this point measure between the skis This is measurement X 3 Perfor...

Страница 111: ...le control while turning on hard packed snow or ice Check skags before each use of the snowmobile to ensure positive steering characteristics Skags must be replaced when worn to half their original di...

Страница 112: ...wear limit indicator groove to indicate the minimum permissible slide thickness Replace the rail slides if they are worn to the top of the groove at any point along their length Failure to do so may...

Страница 113: ...nnect the red positive battery cable last 4 Remove the battery Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that has not...

Страница 114: ...uring the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Charging The following battery charging instructions apply only to the inst...

Страница 115: ...explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Tip Always verify ba...

Страница 116: ...entive measures to aid against deterioration and to prolong the useful life of many components See page 120 for the part numbers of POLARIS products Cleaning and Preservation Proper storage starts wit...

Страница 117: ...d of more than 60 days the engine must be fogged with fogging oil Follow the engine fogging instructions provided on the container Always add Carbon Clean or a fuel conditioner stabilizer to the fuel...

Страница 118: ...cm Brake Type Hayes Phantom Phantom Lite Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Drive Clutch P 85 Driven Clutch LW Team Roller Reverse Reverse Transmission Electronic R...

Страница 119: ...72 Pitch 2700 3350 9000 11000 10 54 1321685 Black Green 7042083 LH BLK PUR TEAM LW 7043363 56 42 36 LW ER 5135403 20 42 72 Pitch Clutching Chart ALTITUDE Meters Feet Drive Clutch Shift Weight Drive Cl...

Страница 120: ...2 cm RMK ASSAULT 46 5 inches 118 cm All Other Brake Type Hayes Phantom Lite Drive Clutch Center Distance 11 5 inches 29 cm Drive Belt P N 3211115 Drive Clutch P 85 Driven Clutch LW Team Roller Reverse...

Страница 121: ...0 42 72 Pitch 3000 3600 10000 12000 10 58 1321588 140 330 7043829 LH BLK PUR TEAM LW 7043363 56 42 36 LW ER 5135403 20 42 72 Pitch Clutching Chart ALTITUDE Meters Feet Drive Clutch Shift Weight Drive...

Страница 122: ...qt 95 l 2873106 SCL Synthetic Chaincase Lubricant gal 3 8 l Grease Specialized Lubricants 2871312 Grease Gun Kit All Season 3 oz 89 ml 2871322 All Season Grease 3 oz 89 ml cartridge 2871423 All Season...

Страница 123: ...ke sure the fuel valve is on Make sure tank contains fuel Ice may be in the fuel line filter or pump Add isopropyl alcohol to the fuel system SEE YOUR DEALER Poor engine compression This indicates a m...

Страница 124: ...way from slow speed Sheared teeth on QUICKDRIVE belt Replace QUICKDRIVE belt Drive belt surface flat spots Inspect and replace as needed Noise in drive system Broken drive clutch components SEE YOUR D...

Страница 125: ...oid riding in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the snowmobile in extremel...

Страница 126: ...on page 50 Too little weight transfer when climbing Refer to the suspension adjustment and set up information beginning on page 50 Machine darts from side to side Check ski alignment see page 108 Make...

Страница 127: ...this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the following informati...

Страница 128: ...d by POLARIS including but not limited to Two year extended engine coverage Two year powertrain coverage Extended service contract See your dealer for details and separate terms and conditions for any...

Страница 129: ...components use of aftermarket components unauthorized repairs repairs made after the warranty period expires or by an unauthorized repair center use of the product in competition or for commercial pur...

Страница 130: ...AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR I...

Страница 131: ...he selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another coun...

Страница 132: ...tside of the country where it was purchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than s...

Страница 133: ...omponents of systems if their only purpose is to control emissions Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner This Emissions Limite...

Страница 134: ...or workmanship This Limited Warranty does not cover damage due to accidents abuse or improper handling maintenance or use This Limited Warranty also does not cover any engine that has been structurall...

Страница 135: ...r each time your snowmobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 136: ...134 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 137: ...em 89 91 Cooling System Bleeding 91 Cooling System Flushing 90 Customer Service 125 D DET 32 33 Diagnostic Display Codes 48 49 Diagnostic Display Mode 47 Disabled Operators 12 Display Standard Metric...

Страница 138: ...nspection Pre Ride 56 Instrument Cluster 34 49 Intake Filters 88 Intake Silencer 18 L Lights 97 Headlight Replacement 97 Taillight Brake Light 97 Lubrication 84 85 Rear Suspension 84 M Maintenance Int...

Страница 139: ...Steering System Inspection 61 Stopping Emergency 76 Storage Procedures Seasonal 114 115 Storage Cargo 28 Storage Daily 77 Storage Tools 28 S Survival Preparation 12 Suspension Adjustments 50 54 Suspen...

Страница 140: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Hwy 55 Medina MN 55340 Part No 9925091 Rev 01 Printed in USA 9925091...

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