MAINTENANCE
2.2
PERIODIC MAINTENANCE CHART
Inspection, adjustment and lubrication intervals of important components are listed in the following chart.
Maintenance intervals are based upon average riding conditions and vehicle speed.
The following symbols denote potential items to be aware of during maintenance:
H
=
CAUTION: Due to the nature of these adjustments, it is recommended this service be performed
by an authorized Polaris dealer.
"
=
SEVERE USE ITEM ----If vehicle is subjected to severe use, decrease interval by 50%
(Severe Use is defined as frequent vehicle immersion in mud, water or sand, racing or race- style high rpm use, prolonged
low speed - heavy load operation or extended idle. More preventative maintenance is required under these conditions.
Fluid changes, cable and chassis lubrication are required more frequently. For engine oil, short trip cold weather riding
also constitutes severe use
.
Pay special attention to oil level. A rising oil level in cold weather can indicate contaminants
collecting in the oil sump or crankcase. Change oil immediately and monitor level. If oil level begins to rise, discontinue
use and determine cause.)
E
=
Emission Control System Service (California)
.
NOTE:
Inspection may reveal the need for replacement parts. Always use genuine Polaris parts.
ENGINE / COOLING / CONTROLS
Item
Maintenance Interval
(Whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
"
E
Engine Oil - Level/Change
10 hrs
--
100 (160)
Check level pre--ride
Break--In service at 1 hour
"
E
Oil Filter
10 hrs
--
100 (160)
Replace with oil change
"
E
Air Filter - Pre-Filter
Daily
Daily
--
Inspect, clean more often
in dirty or wet conditions
"
E
Air Filter - Main Element
Weekly
Weekly
--
Inspect - Replace if necessary
"
Air Box Sediment Tube
--
Daily
--
Drain deposits whenever visible
"
Engine Breather Filter
20 hrs
Monthly
200 (320)
Inspect and clean if necessary
E
Idle Speed
As required
As required
--
Adjust as required
H
Throttle Cable / ETC Switch
50 hrs
6 months
500 (800)
Inspect -Adjust, Lubricate, Replace if necessary
Choke (Enricher) Cable
50 hrs
6 months
500 (800)
Inspect -Adjust, Lubricate, Replace if necessary
Carburetor Float Bowl
50 hrs
6 months
500 (800)
Drain bowl periodically and prior to storage
Carburetor Air Intake Ducts/Flange
50 hrs
6 months
500 (800)
Inspect all ducts for proper sealing/air leaks
H
E
Fuel System /Filter
100 hrs
12 months
1000 (1600)
Check for leaks at tank cap, lines, fuel valve, filter,
pump & carburetor. Replace lines every 2 years.
Coolant/Level Inspection
Daily
Daily
Replace engine coolant every 2 years
Coolant Strength /
System Pressure Test
100 hrs
6 months
1000 (1600)
Inspect strength seasonally;
Pressure test system annually
"
Radiator / Oil Cooler
100 hrs
12 months
1000 (1600)
Inspect / Clean external surfaces
"
Cooling System Hoses
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect for leaks
"
Engine Mounts
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect
Recoil Housing
Weekly
Weekly
Inspect for water and drain
More often if operating in wet evironment
Exhaust Muffler / Pipe
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect
Содержание 600 Dragon SP
Страница 1: ...2004 SPORTSMAN 600 700 SERVICE MANUAL PN 9918803 ...
Страница 138: ...BODY STEERING SUSPENSION 5 16 NOTES ...
Страница 210: ...FINAL DRIVE 7 38 NOTES ...
Страница 293: ...ELECTRICAL 10 43 WIRING DIAGRAM HAND AND THUMB WARMERS WINCH HUNTER EDITION ...
Страница 294: ...ELECTRICAL 10 44 NOTES ...
Страница 295: ...ELECTRICAL WIRING DIAGRAM EARLY 2004 SPORTSMAN 600 700 BUILT BEFORE FEB 20 2003 Built Before February 20 2003 ...
Страница 297: ...ELECTRICAL WIRING DIAGRAM LATE 2004 SPORTSMAN 600 700 BUILT AFTER FEB 20 2003 Built After February 20 2003 ...
Страница 298: ...ELECTRICAL WIRING DIAGRAM LATE 2004 SPORTSMAN 600 700 BUILT AFTER FEB 20 2003 Built After February 20 2003 NOTES ...
Страница 299: ...ELECTRICAL WIRING DIAGRAM LATE 2004 SPORTSMAN 600 700 MODELS WITH FUEL GAUGE Models Equipped with Fuel Gauge ...
Страница 300: ...ELECTRICAL WIRING DIAGRAM LATE 2004 SPORTSMAN 600 700 MODELS WITH FUEL GAUGE NOTES ...
Страница 301: ...ELECTRICAL WIRING DIAGRAM 2004 SPORTSMAN 600 700 HUNTER EDT HAND WARM WINCH ...
Страница 307: ...Winch Switch Installation 10 34 Winch Wiring 10 35 Wiring Diagram Hand Thumb Warmer Winch 10 43 ...
Страница 308: ...PN 9918803 Printed in USA ...