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21

19

Install Wheel Sprockets on

double side axle.

Wrap chain around front axle

sprocket and through tensioner

as shown.

REASSEMBLY

ASSEMBLY

Содержание 3900 Sport

Страница 1: ...POLARIS 3900 SPORT TEARDOWN WORKBOOK ...

Страница 2: ......

Страница 3: ... service or repairs Keep all electrical equipment at least 10 feet 3m from inside wall of pool or spa Connect equipment only to a receptacle cord models or circuit hardwired protected by a ground fault circuit interrupter GFCI Use only copper conductors and supply wires suitable for the specific device Replace damaged power cord s immediately and use only identical replacement parts Do not bury po...

Страница 4: ...822 7933 Regional Extension_________________ www ZodiacPoolSystems com Instructor __________________________________________________ ext _______ Sales person ________________________________________________ ext _______ Service Manager ____________________________________________ ext _______ Notes ...

Страница 5: ...TOM HOUSING REMOVAL 7 WATER MANAGEMENT REMOVAL 8 WHEEL REMOVAL 9 GEAR BOX ASSEMBLY 10 TOP ASSEMBLY 11 DRIVE TRAIN 11 16 PRODUCT BREAKDOWN 17 COMPONENT PARTS 18 REASSEMBLY AXLE ASSEMBLY 19 GEAR BOX 20 WHEELS CHAIN 21 23 TOP ASSEMBLY 24 WATER MANAGEMENT 25 BOTTOM SWEEP HOSE 26 BAG QUICK DISCONNECT 27 ...

Страница 6: ...6 4 Remove Sweep hose by twisting nut to release from hose Remove bag by twisting collar Press logo buttons to remove Quick Disconnect BAG AND SWEEP HOSE REMOVAL DISASSEMBLY ...

Страница 7: ...7 5 Remove 3 screws from bottom of cleaner Remove Bottom Housing BOTTOM HOUSING REMOVAL Locate 3 screws labeled A and remove DISASSEMBLY ...

Страница 8: ...8 6 Remove Water management System and Rear Housing Locate 4 screws labeled B and remove Remove Gearbox and single side wheel GEAR BOX REMOVAL DISASSEMBLY ...

Страница 9: ...9 7 Pry hubcap with flat blade screw driver for removal Un thread screw to remove wheel Pull wheel from gearbox shaft GEAR BOX REMOVAL DISASSEMBLY ...

Страница 10: ...10 8 Gearbox Assembly Part 39 200 GEAR BOX COMPONENTS Notes DISASSEMBLY ...

Страница 11: ...11 9 Locate and remove 2 screws in order to remove the Top Remove Top Top Assembly Part 39 003 includes float TOP ASSEMBLY REMOVAL DISASSEMBLY ...

Страница 12: ...12 10 Pry hubcap off double side wheels with flat blade screw driver Un thread screw to remove wheel Remove wheel DRIVE TRAIN REMOVAL DISASSEMBLY ...

Страница 13: ...13 11 Remove wheel sprocket cover to expose chain Remove chain from rear wheel sprocket Remove Sprocket and note bearing placement DRIVE TRAIN REMOVAL DISASSEMBLY ...

Страница 14: ...14 12 Press bearing out with screw driver and inspect Reinstall bearing with open face into Sprocket Press against closed face of bearing DRIVE TRAIN REMOVAL DISASSEMBLY ...

Страница 15: ...15 13 Sprocket Assembles and chain Drivetrain Locate and remove wheel spac ers from 2 wheel side axles Locate and remove 2 screws at the base of the feed pipe DRIVE TRAIN REMOVAL DISASSEMBLY ...

Страница 16: ...16 14 Remove the Vacuum Tube Feed pipe assembly Locate and remove the 2 screws that attach each axle to the frame Frame assembly with Chain tensioner DRIVE TRAIN REMOVAL DISASSEMBLY ...

Страница 17: ...17 15 Product Breakdown COMPONENTS Notes ...

Страница 18: ...18 16 PART NUMBERS ...

Страница 19: ...Assemble axle blocks with star washers and screws Turn frame upside down and install axle blocks to frame Brass Inserts Brass Inserts Drop gearbox into place with brass inserts pointing up REASSEMBLY ASSEMBLY ...

Страница 20: ...20 18 Attach gearbox with 4 screws in pockets labeled B Install wheel spacers on double side wheel axle blocks Attach Vacuum tube Feed pipe Assembly to frame with 3 screws REASSEMBLY ASSEMBLY ...

Страница 21: ...21 19 Install Wheel Sprockets on double side axle Wrap chain around front axle sprocket and through tensioner as shown REASSEMBLY ASSEMBLY ...

Страница 22: ...22 20 Use the diagram on the Vacuum tube to assist with wrap configuration Install the 2 sprocket covers Locate double side wheel noting one bearing in the outer cavity of each wheel REASSEMBLY ASSEMBLY ...

Страница 23: ...23 21 Align wheels into sprockets and attach with locking screw Attach single side wheel with the same locking screw Locking screw REASSEMBLY ASSEMBLY ...

Страница 24: ...24 22 Replace top assembly with 2 screws Inspect o ring on Water management System Snap rear housing to Water management System REASSEMBLY ASSEMBLY ...

Страница 25: ...25 23 Attach Water management System with 3 screws Align bottom housing REASSEMBLY ASSEMBLY ...

Страница 26: ...26 24 Snap hub caps on all wheels Attach bottom housing with 3 screws Attach sweep hose install nut first then thread back onto sweep hose REASSEMBLY ASSEMBLY ...

Страница 27: ...27 25 Note the serial number location under the canopy Press bag into vacuum tube Install quick disconnect REASSEMBLY ASSEMBLY ...

Страница 28: ...28 26 Notes ...

Страница 29: ...29 26 Notes ...

Страница 30: ...DVS 3900 JUN 2015 ...

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