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RZR – CAB SYSTEM  

KIT PN 2877466

                

 

 

 

                                           

The Way Out 

 

Form #99552990          Rev Date 07.29.08 

Printed in the USA. 

Installation Supplies: 

5/16” Allen Wrench 

 

#2 Phillips Screwdriver 

 

#27 Torx Driver 

 7/16” 

Wrench 

 

IMPORTANT:

 

Your Polaris accessory kit is exclusively designed for your Polaris vehicle.  Please read  

the installation instructions and operator’s manual thoroughly before beginning.  Installation of any item is easier if the 
vehicle is clean and free of debris.

  

 

 

INSTALLATION INSTRUCTIONS 

 
NOTE:  Remove windshield if previously installed.  
Refer to windshield instructions after the cab has been 
installed for re-application. 

 

Quick tip for the installer: 

 

All fasteners are loosely installed from the 
factory.  It is the install technician’s 
responsibility to tighten all fasteners during the 
final adjustment process.  

 
Install Mud Guard:  

Refer to mudguard instructions for 

proper placement. 

 
Rear Panel: 

1.

 

Remove all safety netting from the machine. 

2.

 

Remove both seats from machine. 

3.

 

Locate the two Lock & Ride Anchors and pre-
assemble as detailed in their respective instruction 
sheet.  

4.

 

Refer to (Figure 01).  Install the two Lock & Ride 
anchors onto the rear panel.    

5.

 

Carefully align the rear panel over the frame and 
place the upper hooks onto the top bar.  Make sure 
the rear panel is sitting securely on the frame. 

6.

 

 Slide the Lock & Ride anchors into the respective 
holes in the cargo box.  Then lock the expanding 
anchor plugs to secure the rear panel in place. 

7.

 

Locate a 10” D-Foam Strip.  Clean the steel cab 
frame below the shoulder support.  Remove the self 
adhesive tape, and install the D-Foam as indicated 
in (Figure 02) 

8.

 

DO NOT TIGHTEN UPPER HOOK FASTENERS 
AT THIS TIME. 

9.

 

Re-install vehicle seats at this time. 

Roof

1.

 

Carefully align the roof over the top frame and 
place the front hooks onto the forward most tube 
frame. 

2.

 

Ensure the roof is resting evenly on the forward 
frame, with the lock and ride clamps open feed the 
latch between the rear panel and the upper most 
rear frame tube.  Once in place, snap the lock and 

 

Fig. 01 

Fig. 02 

Fig. 03 

Содержание 2877466

Страница 1: ...lease retain these installation instructions for future reference and parts ordering information Installation Time Approximately 60 Minutes Carton Contents Rear Panel Expanding Plugs 2 Roof Mudguard Kit Left Door Right Door Hinge Kit Hardware Kit Kit Components QTY Part Description 1 Hinge Base Block Left 1 Hinge Base Block Right 2 7 D Foam Strips 1 Latch Bracket Left 1 Latch Bracket Right 2 2 Foa...

Страница 2: ...from the machine 2 Remove both seats from machine 3 Locate the two Lock Ride Anchors and pre assemble as detailed in their respective instruction sheet 4 Refer to Figure 01 Install the two Lock Ride anchors onto the rear panel 5 Carefully align the rear panel over the frame and place the upper hooks onto the top bar Make sure the rear panel is sitting securely on the frame 6 Slide the Lock Ride an...

Страница 3: ...s in the front left frame thread the new longer socket head screws through the hinge base bracket and fasten them to the frame with included nylock nuts as shown in Figure 05 Torque fasteners to 25ft lbs 3 Repeat steps 1 2 for passenger side Install Drivers Side Latch Plate 1 Locate left latch plate and position on frame as shown in Figure 06 Ensure that the steel bend contacts both the horizontal...

Страница 4: ...to step 8 8 NOTE The RZR shoulder harness frame has a significant amount of tolerance from the factory If at any time the door does not seal properly the shoulder harness must be bent adjusted toward the inside of the cab This can be accomplished by placing a solid bar object between the vehicle roll frame and the shoulder harness Please bend incrementally towards the inside of the vehicle until p...

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