8.43
FINAL DRIVE
8
Gearcase Installation
1.
Install the coupler onto the pinion shaft splines.
2.
Install the locking washer(s) and retaining nut.
3.
Torque the retaining nut to specification.
4.
Install the rear gearcase by reversing the “Gearcase
Removal” procedure at the beginning of this section. Refer
to the following steps for torque specifications.
5.
Install the gearcase through-bolt mounting fasteners and
torque to specification.
NOTE: Use the longer bolts (150 mm) in the top and
the shorter bolts (125 mm) in the bottom.
6.
Install the right rear drive shaft and the upper A-arm onto
the bearing carrier. Torque through-bolt fastener to
specification.
7.
Install the cone washers (dome facing retaining nut) and
right rear hub retaining nut. Torque to specification and
install a new cotter pin.
8.
Install the left rear drive shaft and suspension assembly.
Torque the upper and lower A-arms to specification.
9.
Install the left rear brake caliper and brake line retainer.
Torque brake caliper mounting bolts to specification.
10. Install the rear upper shock through-bolts. Torque bolts to
specification.
11. Install the rear stabilizer bar onto the linkage rods. Torque
the linkage retaining nuts to specification.
12. Install the rear propshaft and torque bolts to specification.
13. Reassemble the PVT system (see Chapter 7 “PVT
SYSTEM SERVICE - Assembly”).
14. Install the rear wheels and torque wheel nuts to
specification (see Page 8.2).
15. Add Polaris ATV Angle Drive Fluid to rear gearcase (see
Chapter 2). Torque drain and fill plugs to specification.
=
T
Coupler Retaining Nut Torque:
90-110 ft. lbs. (122-149 Nm)
=
T
Gearcase Mounting Fasteners:
40 ft. lbs. (54 Nm)
=
T
Rear Upper A-arm to Bearing Carrier:
40 ft. lbs. (54 Nm)
=
T
Rear Hub Retaining Nut:
80 ft. lbs. (108 Nm)
=
T
Rear Upper & Lower A-arms to Frame:
45 ft. lbs. (61 Nm)
=
T
Brake Caliper Mounting Bolts:
37 ft. lbs. (50 Nm)
=
T
Rear Upper Shock Bolts:
37 ft. lbs. (50 Nm)
=
T
Stabilizer Bar Linkage Retaining Nuts:
17 ft. lbs. (23 Nm)
=
T
Rear Propshaft Bolts:
18 ft. lbs. (24 Nm)
=
Rear Gearcase Capacity:
7.1 fl. oz. (210 ml)
or to bottom of fill plug hole threads
See Chapter 2 “Maintenance”
=
T
Drain / Fill Plug:
10-14 ft. lbs. (14-19 Nm)
PartShark.com
877-999-5686
Содержание 2009 Sportsman XP 850
Страница 10: ...NOTES GENERAL INFORMATION 1 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 44: ...NOTES MAINTENANCE 2 34 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 73: ...3 29 ELECTRONIC FUEL INJECTION 3 EFI SYSTEM BREAK OUT DIAGRAMS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 112: ...5 20 ENGINE Drive Coupler Rear Starter Gear Torque Sequence 14 lb ft 19 Nm P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 148: ...5 56 ENGINE Balance Shaft Timing P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 154: ...NOTES ENGINE 5 62 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 202: ...NOTES CLUTCHING PVT 7 30 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 254: ...9 8 BODY FRAME MAIN FRAME Frame Support Exploded View P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 255: ...9 9 BODY FRAME 9 CHASSIS Body Plastic Removed View P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 256: ...NOTES BODY FRAME 9 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 320: ...12 28 ELECTRICAL Instrument Cluster Key ON No Power P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 321: ...12 29 ELECTRICAL 12 Instrument Cluster No High Beam Indicator P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 322: ...12 30 ELECTRICAL Instrument Cluster No Incorrect Fuel Level P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 323: ...12 31 ELECTRICAL 12 Instrument Cluster Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 327: ...12 35 ELECTRICAL 12 Battery Charging Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 329: ...12 37 ELECTRICAL 12 Constant Power Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 335: ...12 43 ELECTRICAL 12 Engine Start Command Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 338: ...12 46 ELECTRICAL AWD ADC Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 341: ...12 49 ELECTRICAL 12 Radiator Fan Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 343: ...12 51 ELECTRICAL 12 Gear Selector Switch Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 345: ...12 53 ELECTRICAL 12 Ground Speed Sensor Circuit Reverse Override Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 347: ...WD 3 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL PAGE 1 OF 2 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 348: ...WD 4 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL PAGE 2 OF 2 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 349: ...WD 6 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL AWD ADC P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 350: ...WD 8 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL BATTERY CHARGING P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 351: ...WD 10 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL BATTERY PLUS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 352: ...WD 12 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL BRAKE LAMPS START P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 353: ...WD 14 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL CHASSIS POWER P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 354: ...WD 16 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL COOLING FAN P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 355: ...WD 18 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL ECM WAKE UP P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 356: ...WD 20 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 357: ...WD 22 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL ENGINE CRANK P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 358: ...WD 24 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 359: ...WD 26 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL FUEL PUMP LEVEL P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 360: ...WD 28 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL GEAR SENSOR P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 361: ...WD 30 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL GROUND SPEED SENSOR P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 362: ...WD 32 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL KEY ON POWER P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 363: ...WD 34 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL LIGHTS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 364: ...WD 35 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL HAZARD LIGHTS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 365: ...WD 1 WIRE DIAGRAM 2009 SPORTSMAN XP 850 PAGE 1 OF 2 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 366: ...WD 2 WIRE DIAGRAM 2009 SPORTSMAN XP 850 PAGE 2 OF 2 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 367: ...WD 5 WIRE DIAGRAM 2009 SPORTSMAN XP 850 AWD ADC P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 368: ...WD 7 WIRE DIAGRAM 2009 SPORTSMAN XP 850 BATTERY CHARGING P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 369: ...WD 9 WIRE DIAGRAM 2009 SPORTSMAN XP 850 BATTERY PLUS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 370: ...WD 11 WIRE DIAGRAM 2009 SPORTSMAN XP 850 BRAKE LAMPS START P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 371: ...WD 13 WIRE DIAGRAM 2009 SPORTSMAN XP 850 CHASSIS POWER P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 372: ...WD 15 WIRE DIAGRAM 2009 SPORTSMAN XP 850 COOLING FAN P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 373: ...WD 17 WIRE DIAGRAM 2009 SPORTSMAN XP 850 ECM WAKE UP P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 374: ...WD 19 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 375: ...WD 21 WIRE DIAGRAM 2009 SPORTSMAN XP 850 ENGINE CRANK P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 376: ...WD 23 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 377: ...WD 25 WIRE DIAGRAM 2009 SPORTSMAN XP 850 FUEL PUMP LEVEL P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 378: ...WD 27 WIRE DIAGRAM 2009 SPORTSMAN XP 850 GEAR SENSOR P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 379: ...WD 29 WIRE DIAGRAM 2009 SPORTSMAN XP 850 GROUND SPEED SENSOR P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 380: ...WD 31 WIRE DIAGRAM 2009 SPORTSMAN XP 850 KEY ON POWER P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Страница 381: ...WD 33 WIRE DIAGRAM 2009 SPORTSMAN XP 850 HEADLAMPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...