CoolFlow
®
Cooling System Instructions
Options available for your CoolFlow
®
System:
Cooling vest(s) styles:
Fitted
vest (#CFF)
Available in blue
Adjustable
(waist & chest)
vest (#CFA)
Available in Blue or Khaki
Heavy Duty Adjustable vest
(#CFA-HD) Heavier water
Lines and higher flow rate.
Available in Blue or Khaki
Embroider your name on the Adjustable vests! Call Polar for details.
Cooling reservoir
size and number of systems:
13
-quart
one (1) or two (2) person system
19
-quart
one (1) through four (4) person system
30-quart
one (1) through six (6) person system
Four (4) ft. or eight (8) ft. Insulated cool water line extensions with couplings
Breakaway couplings Tab couplings
Available accessories and replacement parts:
#XT4 & #XT8
4 ft. and 8 ft. long hose assemblies with metal tab couplings
#CFXT4 & #CFXT8
4 ft. and 8 ft. long hose assemblies with breakaway couplings
#CM-Tab
Dry, quick-disconnect male coupling with metal tab
#CF-Tab
Dry, quick-disconnect female coupling with metal tab
#CFB
Dry, high-flow, breakaway quick disconnect female coupling
#CMB
Dry, high-flow, breakaway quick disconnect male couplings
#TG
12 Volt Grounded Transformer
Polar will manufacture custom designs for unique cooling applications
(we have even manufactured
special cooling units for unmanned navy vessels and special HD 3D cameras!)
Polar Products, Inc.
1.800.763.8423
Thank you for your purchase of the
CoolFlow
®
personal cooling system!
Polar Products, Inc. has been a leader in the design and manufacture of cooling systems for over 25
years. Our systems provide high-quality and effective personal cooling and are used by medical
professionals, the military and industrial workers throughout the world.
Please Note: Read all instructions and warnings before operating this system. Each Polar CoolOR
®
System has been fully tested in the factory with a distilled water and alcohol solution. There will be some
residual solution in the vest.
OPERATING INSTRUCTIONS
Setting Up System
a)
CAUTION: Always begin with power supply unplugged.
Do not turn on the system until all connections are
complete and the hose from the cooler to the vest / wrap is free from bends or restrictions, as this will restrict
water flow through the system.
b)
Open the reservoir and fill with ice to the tube located near the top of the cooler.
TIP! Fill the reservoir with large
blocks of ice for an extended cooling time.
c) Add cold tap water to the fill line, approximately 2 to 2.5 quarts
for either our 13 or 19
quart cooler system, a larger cooler will require a bit more. Always assure the water
covers the pump.
TIP!
DO NOT OVERFILL THE RESERVOIR WITH WATER. Excess water
can not only cause leaks but it can also reduce the cooling time of the unit.
d)
Put on the vest or wrap and adjust for a snug fit.
CAUTION:
Do not wear directly
against the body. Always use an insulating layer between the vest and the skin.
e)
Conne
ct the couplings to the cooler’s insulated water lines. Breakaway couplings are
simply pushed in place. If your female couplings have a metal tab, be sure to push in
this tab
before connecting. Couplings “click” when they are properly locked together.
f)
Connect the power supply into the unit and then plug into a wall outlet. (See power supply label for proper
voltage). If using a battery pack, follow instructions with the pack.
g)
Adjust the temperature control to “Coldest” and turn the power switch to the “On” position. Allow the unit to run
a few minutes for the temperature to stabilize before adjusting. Always ensure that there is water flowing
through the top return flow tube to the cooling reservoir.
h)
Adjust the temperature control to the desired level. Always adjust this control to ensure there is a flow of
water from the water return tube. When the temperature has risen above the desired temperature, drain
excess water and refill the reservoir with ice and water.
(See steps ‘b’ and ‘c’.)
CAUTION: NEVER OPERATE THE UNIT WITHOUT WATER. This may cause pump failure
.
Ending Session
i)
To empty the cooler using the Drain Accessory, connect the drain accessory to the male
coupling on the cooler, placing the open end of the tubing in a sink or area where water
may be drained without incident/injury. Run the system until the water level is slightly
above the motor intake or when the rate of draining water slows significantly.
Note: Drain
Accessory will not drain all water from the system. If pump is left running too long
without water circulation, the motor may burn out.
j)
Turn the power switch to the “Off” position and pour out the remaining 1 – 2 inches of water. Empty the
reservoir and wipe out after each use.
k)
Breakaway couplings are simply pulled apart. If your couplings have a metal tab, depress the metal tabs on the
hose coupling and gently pull apart.
Polar Products, Inc.
1.800.763.8423
Chiller System to maintain a
preset cooling temperature
without ice.
Easy to use Lithium-ion battery
pack (#BP) eliminates cords and
connected adapters. Will cool for
up to 6+ hours on a single charge!
Female coupling Male coupling
Female coupling
Male coupling
Cooling Seats
Drain accessory
