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2.0  SAFETY

 

 

2.1 GENERAL 

This unit has electrical equipment and standard process plant components, which 

can be hazardous to individuals unfamiliar with such equipment. It is the users’ responsibility to 
permit only trained and qualified process plant operators familiar with the handling of compressed 
gases to operate this equipment 
 

2.2 BREATHING 

This unit is designed to produce high purity nitrogen from 95-99.995% purity. 

Nitrogen is a colorless, odorless gas that will not support life. If released in an unventilated area, it 
will displace the oxygen and can cause injury or death from asphyxiation. A general indication of 
what can potentially occur at depleted levels of oxygen is given below: 

 

Oxygen Content - Effects and Symptoms 

 
15-l9% 

Decreased ability to work strenuously. May impair coordination and may induce early 
symptoms in persons with coronary, pulmonary, or circulatory problems. Note that at 
below 15% oxygen content, personnel will require assistance from others to be 
evacuated from the area. 

l2-l4% 

Respiration increases with exertion, pulse rate increases, coordination is  impaired, and 
perception and judgement are also affected. 

10-12% 

Respiration further increases in rate and depth, poor judgement, blueness of lips. 

8-10% 

Mental failure, fainting, unconsciousness, ashen face, blueness of lips, nausea, and 
vomiting. 

4-6% 

Coma in 40 seconds, convulsions, respiration ceases, cardiac arrest, death. 

 
 
 
 
 
 
 
 
 
 
 

Nitrogen gas represents an extreme asphyxiation hazard when not handled properly. Product 
gas should not be vented or otherwise discharged except through the normal piping system. 
Appropriate signs should be placed in the area of the nitrogen system warning of the hazards

 

2.3 COMBUSTION 

-

 The waste gas (permeate) vented out of the system is oxygen enriched; it 

typically contains 35%-40% oxygen, but can be as high as 45% oxygen. While oxygen will not 
burn, oxygen concentrations above 25% will support combustion of other materials much more 
readily than air. 

For example, materials that smolder in air could burn fiercely in this 

atmosphere

 It is imperative that vent gas be discharged only in safe, well-ventilated areas.  If the 

unit is located in a poorly ventilated room, the waste gas must be piped to a ventilated atmosphere 
for release. 

 

2.4 PRESSURE 

The feed air pressure supplied to the generation unit can be as high as 200 PSIG. 

The nitrogen product is then delivered to the user’s system at a pressure within 40 PSIG of inlet 
pressure.  Systems utilizing gas boosters for raising the pressure of the nitrogen product can operate 
at pressures of 4500 PSIG and higher. Normal precautions for pressurized systems should be 
observed during operation, service, or troubleshooting.  Always isolate components that are to be 
serviced, venting pressure before disconnecting lines or dismantling components. 

 

CAUTION: 

NITROGEN IS AN ASPHYXIANT.

  

BEFORE ENTERING 

AN ENCLOSED OR POORLY VENTILATED AREA CONTAINING 
NITROGEN GENERATION OR TRANSMISSION EQUIPMENT AND 
PIPING, FOLLOW ALL ESTABLISHED SAFETY PRECAUTIONS AND 
PROCEDURES.

 

Содержание PMNG Series

Страница 1: ...Page 1 of 18 PMNG Cabinet Series Membrane Nitrogen Generators Installation Operation Maintenance Manual ...

Страница 2: ...6 3 4 CONDENSATE DRAIN CONNECTIONS Page 6 3 5 NITROGEN PIPING CONNECTION Page 7 3 6 PERMEATE GAS CONNECTION Page 7 3 7 COMPRESSOR RECIRCULATION CONNECTION Page 7 3 8 COMPRESSED AIR INLET CONNECTION Page 7 3 9 NITROGEN TANK CONNECTION Page 7 3 10 ELECTRICAL SUPPLY CONNECTION Page 7 4 0 DESCRIPTION OF SYSTEM Page 8 5 0 PRE START INSPECTION Page 10 6 0 INITIAL START UP and ADJUSTMENTS Page 10 6 1 NIT...

Страница 3: ...12 8 ECONOMIZER Page 12 9 P SWITCH GAUGE LIGHT Page 13 10 HOURMETER Page 13 8 0 OPERATION MAINTENANCE Page 13 8 1 HEATER CONTROLS Page 13 8 2 HIGH TEMPERATURE THERMOSTAT Page 14 8 3 ROUTINE MAINTENANCE Page 14 9 0 ROUTINE MAINTENANCE SCHEDULES Page 15 10 0 RECOMMENDED SPARE PARTS Page 16 11 0 WARRANTY Page 18 ...

Страница 4: ...ut the size of a human hair can be packed into a single module This provides a very large membrane surface area that efficiently produce large quantities of nitrogen This system is designed to deliver nitrogen plus other inert gases at specified concentration Because water vapor is being permeated out of the gas stream the resulting atmospheric dew point is 65 F or below A connection has been prov...

Страница 5: ...th Nitrogen gas represents an extreme asphyxiation hazard when not handled properly Product gas should not be vented or otherwise discharged except through the normal piping system Appropriate signs should be placed in the area of the nitrogen system warning of the hazards 2 3 COMBUSTION The waste gas permeate vented out of the system is oxygen enriched it typically contains 35 40 oxygen but can b...

Страница 6: ...d for a proper installation If required the waste gas permeate can be piped away from the unit utilizing a singe connection 3 2 LOCATION AND SETTING OF UNIT The unit should be installed indoors on a level surface capable of supporting the static weight of the equipment No special foundations or anchor bolts are required for the installation but may be used at the discretion of the customer If the ...

Страница 7: ...been provided to pipe the waste gas from the second membrane or set of membranes which are connected in series This line can be connected to the intake of a dedicated feed compressor to improve nitrogen generator efficiency This line will contain 90 95 nitrogen Please refer to Section 2 2 Breathing If not used with dedicated compressor and the area is not ventilated well this line should be connec...

Страница 8: ...eater maintains a constant temperature of compressed air to the membranes enhancing stability and performance Controls for the heater are installed on the instrument panel 4 0 DESCRIPTION OF SYSTEM The PMNG Cabinet Series membrane nitrogen generator is a modular system consisting of pre filtration separation and distribution sections Controls for the system are included in the nitrogen separation ...

Страница 9: ... oxygen content A built in flow meter is there to constantly monitor nitrogen flow Oxygen content purity is controlled by a manual valve or by the optional AutoPure automatic purity flow control system If the unit is fitted with the latter it will have a proportionally controlled valve that gets its control signal from a dual loop process controller The controller constantly monitors the output si...

Страница 10: ...ill energize only after units reach full pressure 4 Press the Start button on the operator interface on the front gauge panel 5 Adjust needle valve on re pressurizing circuit to pressurize system between 30 45 Seconds after pressing run button units equipped with EconoMizer 6 The heater controller and the purity controllers should be making their self adjustments 7 Calibrate oxygen sensor as descr...

Страница 11: ...essure is on the system there will be airflow to the heater The pressure switch is factory set to approximately 85 90 of the inlet pressure and should not be re adjusted unless the inlet pressure to the membrane is re adjusted 7 0 OPERATING INSTRUCTIONS 7 1 GENERAL DESCRIPTION Pneumatech Model PMNG Series nitrogen gas generator is a complete system that is factory assembled tested and ready for se...

Страница 12: ...lied with this option the system will also have a nitrogen storage tank downstream of the generator unit The purpose of this option is to save energy and run time on the unit during times of low or no demand There are high PS2 and low PS3 pressure switches to be set The low pressure switch PS3 should be set slightly above the minimum acceptable pressure to allow at least 5 minutes of operation fro...

Страница 13: ...old and press keys to locate SP1 d SSd and release the buttons 4 Save to Memory Press and Hold keys simultaneously for 3 seconds to enter initial configuration into controller memory The display will now read ParK because a setpoint has not been entered yet Auto Tune needs to be performed before the final set point is entered B Auto Tune 1 Set Temperature Press the and until the temperature set po...

Страница 14: ...g the elements 2 Unscrew the locking nut on the bottom of the element and discard the element Replace the element with a new one of the appropriate grade and replace the locking nut Do not over tighten 3 Auto drain Each filter is fitted with an internal automatic float drain to carry away condensate water oil There should only be a small amount of liquid in the housing As the level of the oil incr...

Страница 15: ...does not exceed 10 PSID The filter elements need to be replaced when differential pressure reaches 10 PSID Every three months 1 Check operation of all safety relief valves 2 Calibrate oxygen sensor if equipped See section 6 4 Annually or longer intervals 1 Replace all filter elements on the unit at 8000 hours If the unit is equipped with differential pressure switch gauge the filter elements shoul...

Страница 16: ... 3 0 1 AV 24 VA 003004 Automatic Purity Control Valve 3 0 3 PS1 PS2 PS3 EC 001962 Pressure Switch 2 3 1 DPG PS4 GM 000503 Gauge P Switch Gauge 0 15 PSID 3 0 3 Press Gauge 2 18 36 GM 000497 Gauge 0 200 PSIG 3 5 Dia Panel Mount 2 3 1 Reg Pilot 11 VA 000547 Precision Regulator Pilot 25 CR200H 3 0 1 Flow Valve 22 VA 003013 Controller Flow Manual 25 NPT 3 0 1 Regulator 12 VA 000566 Regulator Pilot Oper...

Страница 17: ... Pole 120V 2 1 1 EC 000973 Relay Socket 2 1 1 EC 000591 Clamp Relay 2 1 1 I P Transducer 45 EC 003066 I P Transducer 4 20mA 2 1 1 DP Trans 37 EC 003866 Differential Pressure Transmitter 4 20mA 2 1 3 Auto Drain RF 001281 Float Drain Internal Kit 2 1 2 Filter Complete P4Q 095 15 F001 F002 Filter 1 3 complete 3 0 1 Filter Complete P4C 095 15 G4 F001 Filter 2 Complete 3 0 1 Screen 10 RG 002811 Screen ...

Страница 18: ...Page 18 of 18 11 0 WARRANTY ...

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