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GHO

 Service & Parts Manual

 

5

 

 

 

 

SAFETY AND HANDLING 

This chapter contains important information on the safety, handling and use of your 

GHO

 

series high output transfer pump. 

 

 

 

 

 

WARNING! 

Presents information to alert of a situation that might cause 

serious injuries if the instructions are not followed.

 

 

CAUTION

Presents information that indicates how to avoid damage to 

the Proportioner or how to avoid a situation that could cause minor 
injuries.

 

 

NOTE: 

I

s relevant information of a procedure being carried out.

 

 

Careful study of this manual will enable the operator to know the characteristics of the pump 
and the operating procedures.  By following the instructions and recommendations contained 
herein, you will reduce the potential risk of accidents in the installation, use or maintenance of 
the GHO pump; you will provide a better opportunity for incident-free operation for a longer 
time, greater output and the possibility of detecting and resolving problems fast and simply. 
Keep this Service Manual for future consultation of useful information at all times.  If you lose 
this manual, ask for a new copy from your PMC Service Center, directly contact Polyurethane 
Machinery Corporation or on line at our web site (www.polymac-usa.com). 

Before installing the GHO pump and starting it up, carefully read all the 
technical  and  safety  documentation  included  in  this  manual.  Pay 
special  attention  to  the  information  to  know  and  understand  the 
operation and the conditions of use of the unit. All of the information is 
aimed  at  enhancing  User  Safety  and  avoiding  possible  breakdowns 
derived from the incorrect use of the pump. 

Содержание GHO

Страница 1: ...tions of use of the GHO Transfer Pump All of the information is aimed at improving user safety and avoiding possible breakdowns from the incorrect use of the GHO Transfer Pump REVISION 3 0 Polyurethan...

Страница 2: ...N 12 DISASSEMBLY 13 PART IDENTIFICATION 15 TRANSFER PUMP ASSEMBLY GHO 15 DETAIL A 16 DETAIL B 17 DETAIL C 18 DETAIL D 19 AIR MOTOR ASSEMBLY PU 04000 01 20 AIR MOTOR AND PLUNGER TOP ASSEMBLY PU 04000 1...

Страница 3: ...number The Warranty does not cover any Product if the Original Invoice appears to have been modified or altered or when the serial number on the Product appears to have been altered or defaced Produc...

Страница 4: ...r Products Repaired or Replaced under Warranty Following the repair or replacement of a Product covered by this Warranty such Product will continue to be subject to the original Warranty for the remai...

Страница 5: ...duce the potential risk of accidents in the installation use or maintenance of the GHO pump you will provide a better opportunity for incident free operation for a longer time greater output and the p...

Страница 6: ...according to current regulations To avoid damage caused by the impact of pressurized fluids do not open any connection or perform maintenance work on components subject to pressure until the pressure...

Страница 7: ...Duty 11 gpm 41 6 liters Cycles per Gallon 18 5 Cycles per liter 4 88 Stroke 4 inch 10 2 cm Air Pressure 180 psi 0 12 Mpa Air Inlet NPT F Fluid Output NPT F Air Consumption 2 0 cfm per gallon pumped 10...

Страница 8: ...sfer Pump Air Hose Assembly PU 04000 F PU 04000 H Figure 3 Bung Adaptor PU 04000 33 Figure 4 Material Supply Hose PU 6157A A 10 x 10 A Supply Hose 1 2 NPT PU 6157A 10 x 10 B Supply Hose 3 4 NPT Figure...

Страница 9: ...GHO Service Parts Manual 9 INITIAL MACHINE SET UP Figure6 TypicalInstallationforClassicHydraulicProportioner...

Страница 10: ...h the adaptor and lock it in place Figure 8 Installing Air Needle Valve and Quick Disconnect Figure 10 Installing Air Line Figure 7 Installing the Transfer Pump 2 Use thread sealer on the male threads...

Страница 11: ...he pump When installing a transfer pump into a partially filled drum where the liquid level is below the top of the set tube manually fill the tube with the proper chemical prior to inserting the tran...

Страница 12: ...t Do not attempt to operate the pump when it is not securely mounted in a drum Keep hands clear of the area shown in Figure 16 at all times as personal injury may occur Daily Shutdown Procedures 1 Dis...

Страница 13: ...cylinder Failure to do so will prevent the transfer pump from operating Figure 14 Foot Valve 3 Remove the air bleed from the transfer pump air cap prior to disassembly of the air cylinder to bleed off...

Страница 14: ...ting Unthread the piston 6 Remove the dowel pin 7 Push the piston out through the suction tube Figure 16 Strap Location NOTE When replacing the packings pay careful attention to the packing orientatio...

Страница 15: ...GHO Service Parts Manual 15 PART IDENTIFICATION TRANSFER PUMP ASSEMBLY GHO DETAIL PAGE A 16 B 17 C 18 D 19...

Страница 16: ...PU 04000 62 AIR CYLINDER 3 1 PU 04000 18 AIR MOTOR AND PLUNGER TOP ASSEMBLY PAGE 21 4 1 PU 04000 79 DOWEL PIN 5 1 PU 04000 21 DISPLACEMENT PLUNGER 6 1 PU 04000 23 AIR MOTOR TO PUMP COUPLING ASSEMBLY...

Страница 17: ...ITEM QTY PART NUMBER DESCRIPTION 7 1 PU 04000 88 O RING 2 137 8 1 PU 04000 68 PTFE GASKET 9 1 PU 04000 24 PUMP BODY GHO 1 PU 04000 26 X STUBBY PUMP BODY 10 1 PU 04000 50 LOWER COMPRESSION TUBE 11 2 PU...

Страница 18: ...MBLY GHO ITEM QTY PART NUMBER DESCRIPTION 13 1 PU 04000 59 U CUP COLLAR 14 1 PU 04000 69 PISTON CUP 15 1 PU 04000 41 PUMP SHAFT ASSEMBLY 16 1 PU 04000 70 U CUP 17 1 PU 04000 67 WEAR RING 18 1 PU 04000...

Страница 19: ...TRANSFER PUMP ASSEMBLY GHO ITEM QTY PART NUMBER DESCRIPTION 11 2 PU 04000 91 O RING 2 032 20 1 PU 04000 75 SUCTION TUBE 21 1 PU 04000 45 FOOT VALVE ASSEMBLY PAGE 24 22 2 PU 04000 40 SQUARE GASKET 23...

Страница 20: ...1 PU 04000 11 AIR PISTON 2 1 PU 04000 15 GASKET TOP 3 1 PU 04000 03 UPPER AIR VALVE ASSEMBLY 4 3 PU 04000 02 10 32 X 1 5 16 SHCS 5 3 PU 04000 08 SPACER 28 32 6 1 PU 04000 13 WEAWR RING 7 1 PU 04000 04...

Страница 21: ...GER TOP ASSEMBLY PU 04000 18 AIR MOTOR AND PLUNGER TOP ASSEMBLY PU 04000 18 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 01 AIR MOTOR ASSEMBLY PAGE 20 2 1 PU 04000 60 PLUNGER TOP 3 1 PU 04000 78 10 3...

Страница 22: ...PUMP COUPLING ASSEMBLY PU 04000 23 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 73 SPRING 2 1 PU 04000 81 SQUARE O RING 3 1 PU 04000 84 U CUP 4 1 PU 04000 49 AIR CYLINDER BASE 5 3 PU 04000 63 THREAD...

Страница 23: ...AP ASSEMBLY PU 04000 44 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 43 CAP AND BUMPER ASSEMBLY 1 PU 04000 17 AIR CYLINDER CAP 1 PU 04000 20 BUMPER 2 1 PU 04000 72 SPRING 3 1 PU 04000 81 SQUARE O RIN...

Страница 24: ...T VALVE ASSEMBLY PU 04000 45 FOOT VALVE ASSEMBLY PU 04000 45 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 55 FOOT VALVE HOUSING 2 1 PU 04000 90 3 4 SS BEARING BALL 3 1 PU 04000 93 E RING 5133 75 4 1...

Страница 25: ...OL KIT PU 04000 94 TOOL KIT PU 04000 94 ITEM QTY PART NUMBER DESCRIPTION 1 1 PU 04000 82 BALL VALVE 2 1 PU 04000 83 AIR FITTING 3 1 PU 04000 86 1 4 20 X 1 2 MACHINE SCREW 4 1 PU 04000 66 GROUNDING LUG...

Страница 26: ...pproved 2 5 19 Mar 14 P1 Changed Address to Komo Dr P16 added air motor drawing to show gasket and 3 washers updated contents page and figure numbers to reflect change Vadams 3 0 20 Feb 15 Updated for...

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