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0000300349/230420/0 MDB-Diluter PRO 

21

Inside

ATTENTION

The buttons inside the Panel are for service 

purposes only. You can control the entire system via 

the HMI, therefore, the buttons inside the Panel are 

not necessary for daily use. 

G  Button | START/STOP FAN
H  Button | FILTER CLEANING

 

-

to activate an additional filter cleaning cycle

 

- to suppress the buzzer (push and hold for 5 seconds)

I  Switch 0-1 | SERVICE MODE

 

- 0: normal mode

 

- I: to lock the touch screen of the HMI for service 

purposes

Outside

Inside

C

A

B

A B

D

C

E

F

G H

I

C

A

B

A B

D

C

E

F

G H

I

Fig. 6.1  Control panel

6.1.2  HMI

Refer to the online user manual ControlPro for 

extensive explanation about the HMI:

www.plymovent.com/manuals/controlpro

ControlPro/

HMI

EN

User manual

NL

Gebruikershandleiding

DE

Betriebsanleitung

FR

Manuel opérateur

ES

Instrucciones para el uso

www.plymovent.com/manuals/controlpro

0000112733/0

The online user manual is available in English 

language only. Short user manuals (PDF format) in 

other languages are in process. Contact your 

supplier about the availability of the short user 

manual in your own language. 

6.2 

Use

Depending on the specific configuration and system settings 

on the HMI, you can activate the fan and cleaning system 

manually or have the entire system run fully automatically. 

6.2.1  HMI

The HMI shows the actual system status at all times. 

To control the entire system via the HMI is self-explanatory.

6.2.2  Panel

Manually activated functions for service purposes only:

Fig. 6.1

 

- Button START/STOP FAN (G)

 

- Button FILTER CLEANING (H)

29

 

30

MAINTENANCE

7.1 

Periodic maintenance

The system has been designed to function without 

problems for a long time with a minimum of 

maintenance. In order to guarantee this some simple, regular 

maintenance and cleaning activities are required which are 

described in this chapter. If you obey the necessary caution 

and carry out the maintenance at regular intervals, any 

problems occurring will be detected and corrected before they 

lead to a total breakdown.

The indicated maintenance intervals can vary depending on 

the specific working and ambient conditions. Therefore, we 

recommend to thoroughly inspect the complete system once 

every year beside the indicated periodic maintenance. For this 

purpose contact your supplier.

The maintenance activities in the tables below indicated by [*] 

can be carried out by the user; other activities are strictly 

reserved for well trained and authorized service personnel. 

7.1.1  MDB-Diluter

WARNING!

Overdue maintenance can cause fire. 

WARNING

Always fully 

disconnect

 the system from the mains 

before you carry out maintenance jobs as 

mentioned below. First read the maintenance 

regulations at the beginning of this manual.

WARNING

Always disconnect the compressed air supply before 

you carry out maintenance jobs. 

Component

Action

Frequency: 

every X months
X=3

X=6

Dustbin

Check level of dust and dirt 

particles. Empty if necessary 

(ref. par. 7.2)

X

1

X

1

1

 Frequency 

depends on 

welding process

Air inlet 

module

Clean the inside; refer to 

par. 7.4

X

Housing

Make sure that there is no 

air leakage

X

29.

  You cannot stop/interrupt the filter cleaning cycle

30.

  You cannot activate this button during the first 40 running hours of the system 

and within 40 running hours after filter replacement, to maintain the protective 

layer of precoat material on the filter cartridges

Содержание MDB-DILUTER PRO

Страница 1: ...www plymovent com Environmental diluter system Installation and user manual MDB DILUTER PRO EN...

Страница 2: ...document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly reserved The instructions in this publication only serve as a guideline for in...

Страница 3: ...oduct The product consists of various components the identification plates of which contain the following data product name serial number supply voltage and frequency power consumption 1 2 General des...

Страница 4: ...eptacle with dust cap ethernet 10 100 Mbit s RJ45 shielded with dust cap Display size type brightness colour resolution 7 resistive touch screen 300 cd m 262K 800 x 480 pixels Approvals certificates C...

Страница 5: ...nnected extraction fan It contains an extensive feature package to monitor and arrange the RamAir pulse amplifier filter cleaning system the required airflow and the corresponding fan speed By means o...

Страница 6: ...g the machine within the limits of its intended use also involves observing the instructions in the user manual Installation The installation of this product is exclusively reserved to authorised trai...

Страница 7: ...2 Seal set MDB BM 4 3 Spare seal set MDB SealApplicator 6 E g heat gun cable stripping tool 7 The type of mounting material depends on the wall type 8 Number and type of cables depend on the selected...

Страница 8: ...Air outlet module Fig 4 3 Temporary disassemble the back side of the frame to put the outlet module on the frame Fig 4 3 Air outlet module on frame Fig 4 4 Slightly lift the outlet module and put the...

Страница 9: ...art with a long seal 1046 mm Try to avoid touching the sticky side with your fingers Make sure that you attach the seal in the centre of the frame edges and that the jigsaws fit together Peel approx 5...

Страница 10: ...ably remove the remains of glue if any from the filter module e g with sticker remover Make sure that you do not damage the undamaged seals Apply a spare seal according to the above instructions ATTEN...

Страница 11: ...seals 2 Put 4 positioning studs in the upper cage nuts of the first filter module corner positions 3 Spray SealApplicator lubricant on the seals 4 Put another filter module A within 60 seconds on the...

Страница 12: ...compressed air switch B Connect the loose end of the pneumatic hose to the compressed air switch B via the T connector Install a compressed air regulator CAR KIT or similar C on the mounting frame Set...

Страница 13: ...Attach the dustbin to the hopper with the quick connect clamp B Fig 4 26 A B C D Dustbin 4 9 1 Extraction fan Fig 4 27 Put the extraction fan on the fan frame Fig 4 27 A B Fan on frame In the standar...

Страница 14: ...ermine the direction of the outlet unit and the airflow direction of the individual nozzles Depending on the specific circumstances it might be necessary to partly or fully close one or more nozzles F...

Страница 15: ...filter compartment 3 Put the other hose through the connection Fig 4 33 1 2 3 Cable glands and pneumatic hoses Fig 4 34 Make sure to have approx 25 mm 1 in A B hose end Tighten all cable glands Fig 4...

Страница 16: ...e gland M16 for the PTC cable C Cable gland M25 for the mains cord Low voltage compartment right bottom plate D Universal cable glands M16 4 E Push in fittings 3 for the pressure tubes20 Fig 4 38 A B...

Страница 17: ...remain unused The PC board contains detachable screw terminal blocks connectors Table I on page 32 gives an overview of the necessary and optional cables22 that you need to install the system WARNING...

Страница 18: ...Fasten the cable gland A B PE Fig 4 43 Mains cord 23 PE Protective Earth 4 12 2 Motor cable PTC cable To install the motor cable and PTC cable to the Panel do the following Fig 4 44 Put the motor cab...

Страница 19: ...t 6 12 1 24V 2 IN 6 3 24V 4 IN 7 5 24V 6 IN 8 7 24V 8 IN 9 9 24V 10 IN 10 11 24V 12 IN 11 13 24V 14 IN 12 15 COM2 16 GND CAN Slave 1 2 CAN_H 3 CAN_L 4 GND 5 SHD 24V 1 2 A 3 B 4 GND 5 SHD RS485 VFD Fil...

Страница 20: ...y closed Max connection 30 VDC 2 5 A per relay If desired connect Relay 1 and or Relay 2 to an external device You must select the specific event that you want to activate the relay s on the HMI refer...

Страница 21: ...00 m h 885 CFM 9000 m h 5300 CFM 50 Hz For more detailed information refer to Fig X on page 31 Fig XI shows the horizontal throw per nozzle 5 3 1 PID setpoint of the fan pressure To determine and set...

Страница 22: ...aintenance The system has been designed to function without problems for a long time with a minimum of maintenance In order to guarantee this some simple regular maintenance and cleaning activities ar...

Страница 23: ...7 1 Turn off the main switch on the Panel to de energize the entire system Disconnect the compressed air supply Loosen the drain valve A to empty the compressed air tank Tighten the drain valve Fig 7...

Страница 24: ...or both inspection covers Remove the inspection cover s Clean the inside of the module preferably with an industrial vacuum cleaner and a non agressive detergent Install the inspection cover s Fig 7...

Страница 25: ...lack screen HMI does not function Loose connection Tighten the HMI cable to the CAN connector refer to Fig 4 41B C Loose or incorrectly connected cable Connect the HMI cable to the CAN HMI connector r...

Страница 26: ...ctives Machine Directive 2006 42 EC LVD 2014 35 EU Low Voltage Directive Harmonised Standards EN IEC 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN IE...

Страница 27: ...s MDB Diluter A B C D E F G H J K L M mm inch A 2095 82 5 B 897 35 3 C 1100 43 3 D 1312 51 7 E 1100 43 3 F 1124 44 3 G 3649 143 7 H 2072 81 6 I 803 31 6 J 1442 56 8 K 4945 194 7 M 1422 56 0 Fig II Dim...

Страница 28: ...r PRO 27 ANNEX Fig III Air circulation Welding fume is mixed at source so optimum dilution Concentration of welding fume instead of dilution Example position of two systems Dilution filtration of a sp...

Страница 29: ...ark arrester A Fig IV Overview of pneumatic and electric connections Ref Cable E Electric P Pneumatic For connection of To 1 Panel HMI E Panel HMI 5 Mains cord E Panel Mains 20 Control cable E Compres...

Страница 30: ...00102666 Lid for filter cartridge CART MDB 0000102675 Filter cartridge holder MDB 0000103150 Magnetic valve 1 inch incl 24V DC coil and 3 m cable 0000104642 CART PTFE 15 Filter cartridge 0000110329 Se...

Страница 31: ...0103139 Switch mode power supply 24V DC 2 5A 0000113558 Indicator light yellow 24V 0000113559 PCB main board ControlPro 0324000300 Indicator light white 24V 0324000310 Indicator light green 24V 032400...

Страница 32: ...Correctie NR NR 0 NR 2 315 0 018 400 0 038 qv m3 h LT 10o vf m s VT m s VT LT m VT final velocity of throw Vf velocity at outlet of nozzle LT throw at VT qV air volume per nozzle Fig XI Horizontal thr...

Страница 33: ...l alert input 8 Relay output 1 9 Relay output 2 20 Control cable compressed air switch H05VV F 2X0 75 22 Light tower H05VV F 7X0 5 23 Motor cable 190 CY 4X4 shielded 24 PTC cable 190 CY 2X0 75 shielde...

Страница 34: ...www plymovent com 0000300349 230420 0 MDB Diluter PRO...

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