PLIDCO CLAMP-RING Скачать руководство пользователя страница 4

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2. 

Although the PLIDCO Clamp+Ring can be installed at any orientation, to facilitate installation and 
tightening of the clamping studbolts, it’s advantageous to orient the split line between the two clamp 
halves horizontally.  In order to accomplish this on larger PLIDCO Clamp+Rings  supplied with 
hinges, a second crane may be necessary to rotate the Clamp+Ring after the first crane has lowered 
the Clamp+Ring on to the pipe. 

To reduce the weight lifted by the crane, each ring of the Clamp+Ring assembly can be installed 
separately, positioning the rings so that the tie studbolt holes align. 

3. 

Assemble the PLIDCO Clamp+Ring loosely on the pipe, centered over the PLIDCO Fitting, making 
certain the yellow painted ends are matched.  The spacing on both ends between the PLIDCO 
Clamp+Ring and the PLIDCO Fitting should be approximately the same.  The definition of a PLIDCO 
Fitting as used in these instructions is the fitting that the PLIDCO Clamp+Ring is being assembled 
around. 

4. 

Leave

 

approximately  six  (6) inches of clearance between the inside tie studbolt nuts and the 

PLIDCO Fitting.  This should allow adequate room for welding of the PLIDCO Fitting if required.  If 
the PLIDCO Fitting is not to be welded the PLIDCO Clamp+Ring can be positioned closer if desired.  
See Figure 1 for this setup and labelled components of the PLIDCO Clamp+Ring. 

 

Figure 1 

5. 

With the tie studbolt lugs in alignment, insert the tie studbolts.  Hand tighten a nut on each side of 
the lugs for a total of four nuts for each tie studbolt.  Ensure there is full nut engagement by having 
a minimum of 1/4 inch (6.4 mm or two threads) of the studbolts extending beyond the outer nuts. 

6. 

Position excess clamping studbolt length on the bottom on the Clamp+Ring assembly, in order to 
facilitate tightening of the clamping studbolts.  

7. 

A backing wrench may be required to prevent the nut that is not being tightened from turning. 

8. 

Torque the clamping studbolts and nuts on the PLIDCO Clamp+Ring uniformly, as indicated by the 

Torque Chart for PLIDCO Clamp+Ring

.  The best results are obtained by maintaining an equal 

gap all around the side bars while tightening the studbolts.  Ensure there is full nut engagement by 
having a minimum of 1/4 inch (6.4 mm) of studbolt extending beyond the nut.  The sequence for 
torqueing the studbolts  should follow the pattern  shown  Figure  2, and should  be executed 
repeatedly as follows: 

a.  1

st

 time- Hand tight or 10% of the minimum torque value to bring the 2 halves together 

b.  2

nd

 time -  50% torque.  

Содержание CLAMP-RING

Страница 1: ...BREW PLIDCO CLAMP RING INSTALLATION INSTRUCTIONS LANGUAGES CLICK ON LANGUAGE DESIRED PLIDCO The Pipe Line Development Company www plidco com 440 871 5700 pipeline plidco com 870 Canterbury Rd Westlake...

Страница 2: ...o all personnel involved Safety Check List Read and follow these instructions carefully Follow your company s safety policy and applicable codes and standards Whenever a PLIDCO product is modified in...

Страница 3: ...of the clamping sections This area should be a smooth curved surface without indentations or flat spots that could adversely affect proper griping 3 Grind pipe welds flush with the outside pipe surfac...

Страница 4: ...f the PLIDCO Fitting if required If the PLIDCO Fitting is not to be welded the PLIDCO Clamp Ring can be positioned closer if desired See Figure 1 for this setup and labelled components of the PLIDCO C...

Страница 5: ...le industry methods should be used to verify bolt preload Figure 2 9 Consult the manufacturer s instructions for torqueing tensioning or other specialized equipment such as SuperboltTM nuts 10 The tie...

Страница 6: ...hould not be allowed near the repair until the seal has been proven Storage PLIDCO Clamp Rings should be stored in a dry environment to prevent any unpainted surfaces from rusting PLIDCO Clamp Rings p...

Страница 7: ...8 7 1 4 45 600 61 900 5 8 7 5 8 53 300 72 300 5 1 4 8 8 61 900 83 900 5 1 2 8 8 3 8 71 200 96 600 5 3 4 8 8 3 4 81 500 111 000 6 8 9 1 8 92 800 126 000 Studs ASTM A193 Grade B7 Nuts ASTM A194 Grade 2H...

Страница 8: ...Phone 440 871 5700 Fax 440 871 9577 Toll Free 1 800 848 3333 www plidco com E mail pipeline plidco com PLIDCO CLAMP RING Plidco Clamp Ring PLIDCO DEPARTMENT 100 at 440 871 5700 toll free U S Canada 8...

Страница 9: ...2 4 Clamp Ring Clamp Ring 3 PLIDCO 5 Z87 6 1 Plidco Clamp Ring 2 Flat Spots 3 4 Ovality Gauge Plidco PLIDCO Ovality Gauge 5 5 6 7...

Страница 10: ...3 1 2 Plidco Clamp Ring SUPERBOLT SUPERBOLT 3 PLIDCO WELD END PLIDCO FLANGE 4 6 Clamp Ring 1 1...

Страница 11: ...4 5 1 4 6 4 6 7 8 1 4 6 4 2 10 50 100 100 BOLT RELAXATION 9 SUPERBOLT SUPERBOLT 2...

Страница 12: ...CLAMP RING Plidco Clamp Ring 1 5 End Restraint PLIDCO 2201 API Procedures for Welding or Hot Tapping on Equipment in Service Section 6 5 10 API API Standard 510 Section 5 8 pressure testing precautio...

Страница 13: ...6 Plidco Clamp Ring Plidco 1 API Standard 510 Section 5 8 pressure testing precautions 4 24 2 3 6 4...

Страница 14: ...8 690 2 1 2 8 3 7 8 8 890 12 000 47 500 psi pre stress 3 2 3 4 8 4 1 4 10 800 14 600 3 8 4 5 8 14 200 19 300 3 1 4 8 5 18 200 24 600 3 1 2 8 5 3 8 22 800 30 900 3 3 4 8 5 3 4 28 100 38 200 4 8 6 1 8 3...

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